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International Review of Mechanical Engineering Vol. 6 N. 3-- Part A
International Review of Mechanical Engineering Vol. 6 N. 3-- Part B
International Review of Mechanical Engineering - Papers- Part A
Mechanical
Modeling of the not Welded Tubular Y and T-joints of the Offshore Steels
by S. Belhour, A.
Bellaouar, M. Benidir, M. Lachi
Vol. 6 n. 3, pp. 302-307
Abstract - In this work a numerical modeling with ANSYS program of the mechanical behavior of the not welded tubular junction structures of the offshore has been considered. The objective is to determine the stress field and displacement of the structure in particular, at the chord/brace intersection of the Y-joint and T-joint under the action of wind and sea wave.
Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved
Keywords: Constraints and Displacements, Finite Elements Method, Junctions, Modeling, Offshore Platform, Steel, Stress Distribution, Tubular.
Experimental
Study of a Solar Ejector Heat Pump
by S. Maalej, M. C. Zaghdoudi, H. Salhi
Vol. 6 n. 3, pp. 308-319
Abstracts – A high-performance Solar Ejector Heat Pump (SEHP)
using R141b as the working fluid was developed. The feature of such a
system is the possibility of using a low-grade heat source such as solar
energy heat to operate the system. The influence of boiler, condenser,
and evaporator temperatures on the system heat transfer is investigated
experimentally under different operating conditions. The coefficient of
performance (COP) increases with the evaporation and boiler
temperatures. For the heating mode, the coefficient of performance
enhancement reaches approximately 25% when the evaporation temperature
increases from 8 °C to 11 °C and the boiler temperature is 90 °C. For
the cooling mode, the COP enhancement is very sensitive to the
evaporation temperature and reaches nearly 100% when the evaporation
temperature increases from 8°C to 11 °C with a boiler temperature of 90
°C.
Keywords: Solar Ejector Cooling Machine, Refrigerating Machines, Solar Vacuum Tube Collector, Heat Pipes.
Heterogeneous Femur Model Reconstruction for Improved FEA Analysis
by Suleiman Obeidat,
Casmir Agbaraji , Wisam Abu Jadayil, Nabeel Mandahawi
Vol. 6 n. 3, pp. 320-324
Abstract – The objective of this research is to reconstruct the femur bone as a heterogeneous model and to examine the mechanical response of the proximal femur bone under mechanical loading using finite element analysis. Contrary to setting a uniform Young’s modulus for the femur bone during analysis, the femur bone was reconstructed as a layered heterogeneous model with each layer having its own assigned Young’s modulus. Computerized Axial Tomography (CT) slices of a fresh frozen femur of a 30 year old male donor were downloaded from (www.bgu.ac.il/~zohary/CT_FF.html) which were uploaded by Yosibash et al. (2007a). The images were imported into MIMICS 11.02 and used to convert 2-D CT scans into a layered 3-D Stereolithography (STL) image. The proximal femur was divided into ten layers in the longitudinal direction of the proximal femur based on their Hounsfield unit (HU) values. The Hounsfield unit obtained from MIMICS was used to calculate the density of the bone as well as the corresponding Young’s modulus. Constant Poisson’s ratio of 0.3 was used in the simulation. It is hypothesized that by including the variation in density within the finite element analysis model (FEA), it would be possible to replicate the experimental results obtained by Yosibash et al. (2007a).
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Keywords: Femur Bone, Heterogeneous Modeling, Computerized Axial Tomography.
Effects
of Micro and Nano Sized Alumina Fillers in Silicone Rubber
by N.Loganathan,
S.Chandrasekar
Vol. 6 n. 3, pp. 325-331
Abstract -
This paper discusses the experimental results in an effort to understand
the tracking and erosion resistance of the micro size and nano size
Al2O3 filled silicone rubber (SIR) material which has been studied under
the AC voltages, with ammonium chloride as a contaminant, as per IEC
60587 test procedures. The characteristic changes in the tracking
resistance of the micro and nano size filled specimens are analyzed
through leakage current measurement and the eroded mass are used to
evaluate the relative erosion and tracking resistance of the composites.
The fundamental and third harmonic of the leakage current during the
tracking study were analyzed using moving average current technique. It
is observed that the harmonic components of leakage current show good
correlation with the tracking and erosion resistance of the material.
The thermogravimetry- derivative thermo gravimetric (TG-DTG) studies
were performed to understand the thermal degradation of micro and nano
filled SIR material. The obtained results indicate the performance of
nano filled SIR were better than the micro filled SIR material. The
scanning electron microscope (SEM) with Energy Dispersive X-ray analysis
(EDAX) was used to examine the dispersion and physical bonding between
micro and nano Al2O3 fillers on the silicone
rubber matrix. This mechanism result shows the good correlation with the
tracking and erosion resistance of the nano-filled SIR materials.
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Keywords: Leakage Current, Nano Filler, Outdoor Insulator, Silicone Rubber, Tracking Resistance, Third Harmonic.
Influence
of the Chemical Composition and Pressure of the Compressing on Some Physical and
Mechanical Properties of Ceramic Matrix Composite
by Raed N. Razzoqi,
Lutfy A. Mahmood, Mohammed S. Ahmed, Shymaa M. Fayyadh
Vol. 6 n. 3, pp. 332-338
Abstract - Mankind used the overlapped materials for several centuries to meet his daily life requirements because of the properties of these materials that made them occupy large areas. This research dealt with the preparation of the compounds (A,B,C,D,E) of the chemical composition (50%SiO2, 40%Al, 5%Co, 5%Ni) , (40%SiO2, 40%Al, 5%Co, 5%Ni, 10%Fe), (40%SiO2, 40%Al, 5%Co, 5%Ni, 10%Mn) , (40%SiO2, 40%Al, 5%Co, 5%Ni, 10%Cu) , (40%SiO2, 40%Al, 5%Co, 5%Ni, 10%Ag) respectively. In order to prepare samples,powder metallurgy technique had been used. The effect of compressing pressure, to form samples, on its physical and mechanical properties had been studies. It had been used a range of compressing pressures (2,3,4,5,6) tons for (60 Sec) and sintering the samples in temperature (1000C0) for (10 hours). Then many physical tests had been performed ( apparent porosity, the rate of water absorption, apparent density, specific gravity), as well as the mechanical tests, which included hardness and resistance to compression. It was shown that, the effect of compressing pressure on both the apparent porosity and the rate of water absorption, is a negative effect for all composites, except the composite A at a compressing pressure of (6 ton), while it has a positive impact on the apparent density and specific gravity. It was concluded that,increasing the amount of SiO2 in forming the composite A, works on having the highest values for the apparent porosity and the rate of water absorption,and the lowest values for the apparent density and specific gravity. While silver in the composite E has an opposite effect. The composite D had the highest values for hardness and resistance to compression for all the compressing pressures compared with the rest of the composites . upon measuring the values of these two properties at a compressing pressure of (2ton), (6ton), their rates have increased to (9.60%, 51.7%) respectively. At increasing the compressing pressure, the mechanical properties improved for all composites, except the two composites A, B , as they failed to resist compression at compressing pressure of (5ton) .
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Keywords: Composites , Compressing Pressure, Physical Properties, Mechanical Properties, Powder Metallurgy Technique.
Classroom
Comfort Ability Assessment: A Case Study
by Z.A. Zailani,
R. Hamidon, M.S. Hussin, M.F.M.A. Hamzas, Hasnul Hadi
Vol. 6 n. 3, pp. 339-345
Abstract - This
study was conducted to evaluate the comfort level of an air-conditioned
classroom at the School of Manufacturing Engineering campus using
objective measurement, subjective assessment and Computational Fluid
Dynamics (CFD) modeling. CFD software namely FLUENT was used to simulate
the comfort parameter such as temperature and air velocity.
Corroboration between results from objective measurement, subjective
assessment and CFD modeling was conducted. The results obtained showed
that measured temperature and relative humidity were within the standard
comfort condition by ISO EN7730 (1994) while air velocity exceeded the
standard limit by ISO EN7730 (1994). The overall comfort vote, Predicted
Mean Vote (PMV) and Predicted Percentage Dissatisfied (PPD) indices
shows that occupants are comfortable and satisfied with the classroom
comfort level. In addition, some recommendations were made to improve
the comfort level and also to reduce carbon dioxide (CO2)
concentration built up in the classroom.
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Keywords: Objective Measurement, Subjective Assessment, Computational Fluid Dynamics (CFD) Modeling, Predicted Mean Vote (PMV), Predicted Percentage Dissatisfied (PPD).
Review
of Experimental Investigation in Heat Transfer for Jet Impingement Cooling
by Ingole S. B.,
K. K. Sundaram
Vol. 6 n. 3, pp. 346-356
Abstract - Jet impingement in electronics cooling is highly effective for field applications because of its implementation simplicity. The paper reviews and categorizes the broad variety of experimental researches carried out with different configurations. Analytical views are discussed on fluid selection in jet configurations and methodologies for selecting different fluids like air, water, and even mist systems are considered. Behavior of fluid flow patterns depends upon geometry of surface and nozzle used. Nozzles of circular, slot, inner swirled type, insert type, cusped ellipse type, are reported with different nozzle to target spacing at varied Reynolds numbers which help in obtaining the average Nusselt number. Cooling with inclined jet or surface is also analyzed by few researchers using wind tunnel and duct. For solving various electronics cooling problems, discrete heat source cooling, flow pattern analysis, spent jet analysis, synthetic jet, confined and free jets, micro jets at various Reynolds Number ranging from laminar to turbulent flow are noted. It is observed that no typical standards are available to select particular type of jet cooling for an application.
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Keywords: Jet Classification, Jet Impingement Cooling, Jet Heat Transfer, Nusselt Number.
Viscous
Dissipation Effects in a Free Convective Flow over Vertical Plate with Radiation
and Chemical Reaction
by P. Ganesan, P.
Loganathan, R. K. Suganthi
Vol. 6 n. 3, pp. 357-363
Abstract - An analysis is performed to study the effects of viscous dissipation in a transient, free convective flow of a viscous, incompressible fluid past an isothermal vertical plate in the presence of radiation and chemical reaction. The Rosseland approximation is used to describe the radiative heat transfer in the limit of an optically thick fluid. The governing boundary layer equations are solved numerically by applying an implicit finite difference scheme of Crank-Nicolson type. A parametric study is performed to illustrate the influence of radiation parameter, Eckert number, Prandtl number, Schmidt number and chemical reaction parameter on the velocity, temperature and concentration profiles. It is observed that an increase in radiation parameter decreases the velocity and temperature profiles while an increase in Eckert number increases the velocity and temperature profiles. As well, an increase in the chemical reaction parameter increases the temperature while decreases the velocity and concentration profiles. The effects of the parameters on local and average skin-friction coefficient, Nusselt number and Sherwood number are also studied and presented graphically.
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Keywords: Chemical Reaction, Isothermal, Radiation, Transient, Viscous Dissipation.
Effect
of Alkali Treatment and Fiber Content on the Mechanical Characteristics
of Cement/Date Palm Fibers Composite DPLF
by K. Harrat, N.
Chelghoum, M. Hidjeb, M. Quenneudec
Vol. 6 n. 3, pp. 364-371
Abstract -
Biodegradable and renewable vegetable fibers are characterized by their
high tensile strength, lightness and ductility. Incorporating date palm
fibers in a cement matrix composite provides some interesting
properties. The aim of the present article is to investigate the use of
a widely abundant date palm leaves fiber (DPLF) as an alternative
reinforcement in cement composite material. Raw DPLF underwent different
surface modification methods such as heat and alkali treatments to
eliminate sugar and fats and also degrades the hemicelluloses to improve
fiber roughness. Several formulations of DPLF-cement composite specimen
were tested and analyzed. The samples with treated fiber showed a
ductile and flexible material. Physical, mechanical properties and
durability obtained lets suggest their use in insulation and
construction even in seismic zones.
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Keywords: Cement Composite, Date Palm Leaves, Treatment, Strength, Ductility, Durability.
Warpage
Optimization on Ultra Thin Plate in Three Plate Mold for PP, ABS & ABS+PC
Materials by Using Taguchi Method
by S.M. Nasir, N.
A. Shuaib, Z. Shayfull, M. Fathullah, Z. Nooraizedfiza
Vol. 6 n. 3, pp. 372-378
Abstract - The parameters setting of process conditions in injection molding process is very importance to ensure the quality of molded components is controlled by minimizing of any defects such as warpage. Various injection parameters were examined and the best setting for different materials such as Polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS) and Acrylonitrile Butadiene Styrene + Polycarbonate (ABS+PC) is identified which collectively affect the warpage on ultra thin plate plastic component using Taguchi and ANOVA methods. For this purpose, Autodesk Moldflow Insight (AMI) software was used to analyze the process parameters based L9 Orthogonal Array designed by Taguchi. The four parameters consist of Mold Temperature, Melt Temperature, Packing Pressure and Packing Time. The Signal to Noise (S/N) ratio method was applied in identifying the best parameter settings and to find the influence of these parameters on warpage issue. In this study, packing pressure was found to be the most significant parameter, regardless of types of material used.
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Keywords: Ultra Thin Plate, Injection Molding, Warpage, Taguchi Method, ANOVA.
Maintenance
based on Conditions of Machinery and Equipment in the Ceramic Industry
by V. Bristot, V.
Bristot, L. Schaeffer, V. Gruber, J. Alves
Vol. 6 n. 3, pp. 379-383
Abstract - This paper investigated how plants develop leading-edge maintenance to reduce downtime due to maintenance. This increases the quality and productivity, avoiding delay in delivery of products and satisfying customer needs. In addition to the TPM-Total Productive Maintenance, there is another system based on the conditions of maintenance of machinery and equipment, performing maintenance when needed, which can be called the Routine Maintenance. This system avoids the maintenance based on the estimated useful life of equipment that can perform maintenance prior to the time necessary, and after the break. A quantitative survey conducted in factories of ceramic plates, and identified the high potential need for implementing a system of routine maintenance.
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Keywords: Routine Maintenance, Productivity, Reduce Downtime.
Model
for Determining the Clamping Force in Expanding Mandrels for High–Speed Turning
by E.Soriano, M.
B. Ramírez, H. Rubio
Vol. 6 n. 3, pp. 384-389
Abstract -
Modern manufacturing engineering can hardly do without mandrels. In
precision machining, turning, grinding, toothcutting and inspection,
expanding mandrels are used for works with high requirements. The many
different applications mean that there must be many different types
ranging from hand-operated or power-assisted models through Morse taper
or flange seat types, to various clamping ranges and various sundry
special features such as self-locking clamps or workpiece stops with or
without air sensing.
This paper develops a novel analytical model for expanding mandrels.
This paper first presents the analytical model to describe the operating
principle of the expanding mandrels and the characteristics of the
clamping/unclamping operation. Second, it presents the finite element
method (FEM) analyses that were conducted to check the developed
analytical model.
The basic problem with the application of jaw-chucks for clamping
workpieces during high-speed turning is the huge centrifugal force that
acts on jaws. This centrifugal force reduces effectiveness of the
clamping force, making the HSC process dangerous. With the application
of expanding mandrels centrifugal force has not negative influence.
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Keywords: Expanding Mandrel, Machine-Tool Fixture, Clamping Force, Finite Element Method.
The
Effect of the Machining Parameters on the Micro Hardness and Residual
Stresses in the Turning of Nimonic C-263 Alloy
by
C.Ezilarasan, V.S. Senthil
Kumar
Vol. 6 n. 3, pp. 390-396
Abstract - This paper investigates the surface integrity, in terms of the micro hardness and residual stresses, in the turning of the nickel-based super alloy Nimonic C-263. The generation of micro hardness and residual stresses as a function of depth have been analysed for a series of machining trials, using PVD coated carbide inserts. Investigations have shown that while machining the nimonic C-263 alloy, the properties of the work material (thermal conductivity), its microstructure and cutting conditions play a vital role in the deformation mechanism, and the degree of hardening of the machined surface. The cutting speed and machining time have a predominant effect on the level of micro hardness and residual stresses.
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Keywords: C-263 Alloy, Turning, Surface Integrity, Micro Hardness, Residual Stresses (RS), Tensile Residual Stresses, Compressive Residual Stresses.
Soret
and Dufour Effects on Natural Convection in Power-law Fluid Saturated Porous
Medium
by D.
Srinivasacharya, G.Swamy Reddy
Vol. 6 n. 3, pp. 397-404
Abstract -
The heat and mass transfer characteristics of natural convection along a
vertical plate embedded in power-law fluid saturated Darcy porous medium
in the presence of Soret and Dufour effects is studied. The governing
partial differential equations are transformed into ordinary
differential equations using similarity transformations and then solved
using shooting method. A parametric study of the physical parameters
involved in the problem is conducted and a representative set of
numerical results is illustrated graphically.
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Keywords: Natural Convection, Boundary Layer, Darcy Porous Medium, Power-Law Fluid, Soret and Dufour Effects, Self-similarity .
Optimization
of Tool Life Using Linear Regression Analysis
by Sriram
Srinivasan, R.Sathyanarayan, L.Srivatsan, Dr.B.Vijaya Ramnath
Vol. 6 n. 3, pp. 405-410
Abstract -
The main aim of industries in the present scenario is to increase their
rate of production in order to meet the increase in demand. The major
problems faced by manufacturers are machine idle time, frequent
replacement of tool due to wear and breakdown. These problems lead to
increase in the idling time of production machines thereby causing
considerable decrease in the rate of production. Hence, the need for
optimization of tool life has become necessary. This paper involves a
linear regression analysis to increase the effectiveness of the tool.
For this purpose an experiment was conducted by considering the factors
affecting the performance of the tool. In this analysis, five factors
such as depth of cut, feed rate, cutting speed, hardness of tool and
tool geometry has been taken and their effect on tool life are analyzed.
In this paper, all the factors have been analyzed separately by keeping
other factors as constant, thereby enabling a brief analysis on factors
affecting tool life. By the above procedure the factor which has the
most influence on the tool life has been determined.
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Keywords: Linear Regression Analysis, Production Time, Tool Life, Multivariate Analysis.
Spectral
Analysis of Various Implementations of the Exponential Wide Band Model (EWBM)
for H2O-CO2 Mixtures
by Alexander
Maximov, Mohammad Hadi Bordbar, Timo Hyppänen
Vol. 6 n. 3, pp. 411-419
Abstract -
Two different formulations of the exponential wide band model (EWBM) were
used to calculate the total and spectral emissivity of H2O-CO2 gas
mixtures under the air-fired combustion conditions. The first one was
the original wide band method with the four region equation (EWBM-4RE),
and the second was the numerical integration method (EWBM-IM). Using the
statistical narrow band model (SNBM) as a benchmark along with some
experimental data, the accuracy of various implementations of the EWBM
was analyzed. Generally, the EWBM-IM has more potentiality for spectral
predictions. As opposite to the EWBM-4RE, the EWBM-IM approximately
reproduces the shape of absorption spectrum of H2O and CO2. The accuracy
analysis of both formulations of the EWBM was done by applying them to a
benchmark which represents the radiative heat transfer in real
participating gas in a two-dimensional rectangular enclosure. The
EWBM-4RE accompanied with the original spectral parameters was found to
be a more accurate model than EWBM-IM for being used in the gray gas
radiative modeling. However, the accuracy of the EWBM-IM in the
calculation of the total properties could be improved by deriving the
new spectral band parameters for EWBM-IM instead of using those which
were developed to be used in the original EWBM-4RE.
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Keywords: Statistical Narrow Band Model, Absorption Coefficient, Exponential Wide Band Model, Integration Method, H2O-CO2 Mixtures, Spectral Absorption.
Entransy
and its Utilization in Problems of Thermodynamics and Heat Transfer
by Santiago del
Rio Oliveira, Luiz Fernando Milanez
Vol. 6 n. 3, pp. 420-431
Abstract -
The concept of entransy was recently proposed in terms of the analogy to
the electric energy stored in a capacitor. The entransy of a system
describes its heat transfer ability, as the exergy of a system
quantifies its work production potential. Hence, the concept of entransy
can be useful in problems where the heat transfer is the main objective,
as for example, in systems collecting solar energy. This concept is
quite recent and there are only a few works related to this topic. It is
expected, however, that this approach will soon be used more often in
the analysis of problems in thermodynamics and heat transfer. The
objective of this work is to present a review of the concept of entransy
in a systematic way, beginning with its definition, balance equations
and a few examples of simple applications. It is hoped that this concept
of entransy becomes a useful tool in the analysis and design of more
efficient thermal systems.
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Keywords: Entransy, Thermodynamics, Heat Transfer, Entropy, Exergy.
Multi-objective
Optimization of Grillages Using Adaptive Genetic Algorithm
by D. Mačiūnas, R.
Belevičius
Vol. 6 n. 3, pp. 432-439
Abstract -
The paper proposes a technology for multi-objective global optimization of
grillage-type foundations applying adaptive genetic algorithm (AGA)
seeking for the minimal consumption of material in the foundations; this
is achieved by minimizing the number of supporting piles and
cross-section dimensions of connecting beams. Compromise objective
function to be minimized involves the maximum reactive force in piles
and maximum bending moment in the connecting beams. Feasibility of a
simple weighting technique for the objective function is proved by
numerical investigation of objective function domain for several
different topologies of foundations. Sizing problem of connecting beams
is solved together with the optimization problem. Original finite
element program was employed for solution of direct problem. The
effectiveness of AGA is shown by optimization of two small-scale
grillages possessing up to 17 design parameters. Though the AGA does not
yield qualitatively better solutions, it obviously saves the analysis
time to obtain the same or even better results due to the faster
convergence.
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Keywords: Finite Element Method, Genetic Algorithms, Global Optimization, Optimization of Grillages.
Numerical
and Experimental Investigation of Thermo-Fluid Characteristics of Air Jet
Impingement on a Heated Flat Plate Subjected to a Periodic Oscillation
by W. A. El-Askary
, A. Balabel, S. Wilson
Vol. 6 n. 3, pp. 440-448
Abstract -
In
the present paper, a novel idea for enhancing the heat transfer
characteristics in the impinging process of air jet on a heated flat
plate is presented. The heated flat plate is allowed to oscillate
periodically in the direction normal to the impinging jet and around the
impinging point of the air jet. A Scotch yoke mechanism, which converts
the constant rotational motion to a linear motion through a
reciprocating mechanism, is used. The shape of the motion of oscillating
plate is a pure sine wave over time, which results in a constant
rotational speed and consequently a constant wave length of the
oscillating linear motion. The numerical simulation of the problem is
carried out by solving the Reynolds-Averaging Navier Stokes (RANS) along
with the energy equation using the control volume approach on a
staggered grid system. The Experimental set up of the problem is
constructed and performed in the Thermal Machines Laboratory, Minoufiya
University. Preliminary results from both numerical and experimental
methods are obtained for the Nusselt number distribution over a fixed
flat plate for the purpose of validation. The Nusselt number of the
oscillating flat plate is obtained at a defined constant oscillation
speed of (ω = 10.476 rad/sec) and compared with that of a fixed flat
plate. The comparison showed that an increase of the Nusselt number in
case of oscillating the flat plate is attained. This reveals the effect
of plate oscillation on the enhancement of the heat transfer
characteristics.
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Keywords: Experimental Measurements, Heat Transfer, Impinging Jet, Numerical Simulation, Oscillating Flat Plate, Turbulence Modeling..
Optimization
of Wire EDM Process Parameters of Aluminium Alloy / Flyash / Boron Carbide
Hybrid Composites
by J. Udaya
Prakash, J. Milton Peter, T. V. Moorthy
Vol. 6 n. 3, pp. 449-455
Abstract -
The objective of the present investigation is to analyze the influence of
Wire Electrical Discharge Machining (WEDM) process parameters like Pulse
on time, Pulse off time, Wire feed and Gap voltage on the responses
surface roughness (SR) and material removal rate (MRR) during the
machining of aluminium alloy (LM 6) flyash boron carbide hybrid
composites using Taguchi method. Aluminium alloy (LM 6) was reinforced
with flyash particles of 75 µm and boron carbide of 20 µm in 3%, 6% and
9% by weight. Analysis of variance (ANOVA) is done to find the
significance of machining parameters which affects the quality
characteristics of WEDM process and also to find the relative
contribution of machining parameters in controlling the responses of the
WEDM process. The parameter with the strongest influence on the response
is determined by signal to noise (S/N) ratio response analysis. However,
as a final step, confirmation experiment has also been conducted with
the optimum combination to predict and verify the improvement of the
observed values.
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Keywords: Wire Electrical Discharge Machining, Hybrid Composites, Taguchi Method, Analysis of Variance, Signal to Noise Ratio, Material Removal Rate, Surface Roughness.
Study
On Ability of Palm Oil as Viscosity Index Improvement (VII) Additive in
Thermal Stability (Base Mineral Oil – Cooking Palm Oil)
by Hasnul Hadi,
Liyana Tajul, M.S. Hussin, Z.A. Zailani, M. F. M. A. Hamzas, M.S Bahari
Vol. 6 n. 3, pp. 456-461
Abstract -
This research was conducted to study the thermal stability of cooking palm
oil when subjected to heat in an attempt to study its ability as
viscosity index improver. Four samples of mixture of Shell Rimula X SAE
40 engine oil and cooking oil at different compositions were heated over
a three-hour cooking period, to provide a time course of changes in
mixed oil temperature, vapor temperature, and mass of mixed oil. The
significant data change of the temperature and mass over time proposes
that the thermally stable cooking oil is a suitable viscosity index
improver. The effect of heat on mixed oil temperature, vapor
temperature, and mass are evaluated to analyze the reliability of
cooking oil as Viscosity Index Improvement (VII) based on thermal
stability. The Shell Rimula X SAE 40, after being added with fresh
cooking palm oil, is expected to exhibit a stable viscosity-temperature
curve.
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Keywords: Thermal Stability, Viscosity Index Improvement (VII), Base Mineral Oil – Fresh Oil, Cooking Oil.
Parameter
Optimization For JIS S45C Steel Turning Process Based on Taguchi Method
by Hasnul Hadi,
Liyana Tajul, M. F. M. A. Hamzas, M.S. Hussin, Z. A. Zailani, M. H. M Radzi
Vol. 6 n. 3, pp. 462-467
Abstract -
Modern machining process took the machining tool life span and product
quality at highest priority in order to obtained optimum cost
effectiveness. In achieving this quality, the consideration of cutting
parameters level are the most important part should be engaged. Hence
this study investigates the effect of four cutting parameters which are
cutting speed, depth of cut, feed rate, and tool nose run off onto JIS
S45C steel turning process. The turning process is using uncoated
tungsten carbide as cutting tool insert and been computationally
simulated using DEFORM software. Three outputs which are cutting load,
cutting tool temperature, and tool effective stress will be analyze for
this research. The characteristics performance the optimal cutting
parameters of the JIS S45C steel turning process is analyzed based on
Taguchi method and ANOVA analysis. It is obviously shown us that the
feed rate and cutting speed give huge impact on cutting tool temperature
change and directly contribute to the tool wear and surface roughness
changes. Experimental results are provided to illustrate the
effectiveness of this approach. Throughout this study the main cutting
parameters that affect the cutting performance in turning operations and
the best combination are classified.
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Keywords: JIS S45C Steel, Parameter Optimization, Taguchi Method, ANOVA.
Tooth
Shape Optimization of the Timing Belt with Tangent Grooves Using FEM
by Weon-Kook Choi,
Young-Doo Kwon, Hyuk-Moon Gil, Kwon-Taek Roh
Vol. 6 n. 3, pp. 468-478
Abstract -
In general, timing gears denote the gears or sprockets installed at the
crankshaft that changes a reciprocating motion into a rotary motion, and
installed at the camshaft that has the cam to open and shut sucking and
exhaust valves. To connect the gear at the crankshaft and the gear at
the camshaft, chain, belt, or gear is used depending upon the type of
timing system. In the case of long center distance, chain-type or
belt-type is often adopted. The belt-type timing system is widely used
than the chain-type because of expense and noise. This study analyzed
the timing belt and timing sprocket using I-DEAS and MARC that are
common commercial packages used in finite element analysis. When an
optimal groove in shape and position is formed at the corner position of
tooth part in tangent to the body part of a belt, the maximum principal
stress arising at the corner decreases a lot, and the endurance of
timing belt increases tremendously high.
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Keywords: FEM, Tooth Shape Optimization, Belt System.
Boiling
Heat-Transfer Intensity on Small-Scale Surface
by Vladimir Yu.
Kravets, Olga S. Alekseik
Vol. 6 n. 3, pp. 479-484
Abstract -
Experimental investigations of boiling process on small-scale surfaces
with diameters 0.88 mm, 1.73 mm and 4.94 mm were conducted. The boiling
process was carried out at atmospheric pressure at the saturation
temperature as well as at different subcooling. Water and 96% ethanol as
coolants were used. Finally, on the basis of experimental data analysis
correlation, which allows determining the boiling heat transfer
coefficient as a function of transferred heat flux, the characteristic
size of the surface, as well as the thermophysical properties of the
coolant was obtained.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Boiling, Heat Flux, Heat-Transfer Intensity, Small-Scale Surface, Subcooling.
Numerical
Simulation of Particle Accumulation at the Membrane Surface in Microfiltration
by D. Gassara,
P.Schmitz, A.Ayadi
Vol. 6 n. 3, pp. 485-495
Abstract - Numerical simulations of the accumulation of monosized spherical particles at the membrane surface in microfiltration are presented. The model membrane consists of a flat plate of width equal to the diameter of a particle with monosized perforations uniformly distributed along the length of the plate. Then, the study can be carried out on a representative unit element of the model membrane assuming periodic boundary conditions. Particles enter one by one the computation domain and they follow trajectories which take into account hydrodynamic and physico-chemical forces. They can be captured either by the solid wall or by the particles already deposited. The flow in the whole domain is calculated on a heterogeneous permeability field which includes the fluid region (Hele-Shaw region) and the porous region formed by particle accumulation (cake region) using Darcy model. It is recalculated after each particle deposition. Various microstructures of quasi two dimensional cakes are obtained and characterized. They depend on the parameters of the model which are related to the physical parameters such as the ionic strength, the Hamaker constant and the flow magnitude. Results are interpreted quantitatively in terms of variations of the hydraulic permeability of the particle cake backed by the model membrane as a function of the number of particles deposited.
Keywords: Cake, DLVO, Hydrodynamics, Membrane, Microfiltration, Model, Particle.
Prediction
of Concrete Mechanical Properties by Triphasic Model
by Aouissi F.,
Brahma A, Yang C. C.
Vol. 6 n. 3, pp. 496-500
Abstract -
Concrete is a composite material which, in the scale of the
microstructure, can be considered as consisting in three phases: the
matrix, inclusions and the interface transition zone. The latter has
features that reduce the properties of concrete and therefore limits its
performances. Indeed, this zone, and by its complex structure,
represents the weakest region in the composite. In this study, we use a
calculation based on the double inclusion model and the theory of Mori
and Tanaka. It has been showed that it is possible to predict the
macroscopic behavior of concrete by using an analytical calculation. So,
according to the properties and proportions of each constituent phase,
the model gives satisfactory predictions on the elastic modulus and
compressive strength of concrete. The results were then compared with
experimental results.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Interfacial Transition Zone, Elastic Modulus; Compressive Strength, Mechanical Properties Modeling.
Development
of Improved Bottleneck-based Heuristic for Re-entrant Flow Shop with Dominant
Machine at M1 and M4
by M. F. M. A.
Hamzas, S.A Bareduan, Liyana Tajul, M.S Hussin, Z.A Zailani, Hasnul Hadi
Vol. 6 n. 3, pp. 501-506
Abstract -
This project investigates the possibility of developing scheduling
heuristic using bottleneck approach for a four machine permutation
re-entrant flow shop with the process routing of M1,M2,M3,M4,M3,M4 where
M1 and M4 have high tendency of being dominant machine. Due to the
re-entrant and permutation nature of the process routing, the actual
bottlenecks were identified as M1 and combinations of M4+M3+M4 and it
utilized two makespan algorithms to identify bottleneck categories. Each
algorithm was only valid under several conditions identified as absolute
bottleneck conditions. Using these conditions, a new bottleneck based
heuristic which called NH is developed and tested using Macro
Programming in Microsoft Excel. A total of 3000 simulations were
conducted using randomly data in order to evaluate the accuracy of the
heuristic. The heuristic performance was evaluated for six and ten job
problems. The dominance level groups are divided into levels of weak,
medium and strong dominance. For each job problem, the NH results were
compared with previously developed absolute bottleneck adjacent matching
(ABAM) heuristic. For six job problems, it was shown that the NH
performances at medium dominance level are better than ABAM. For ten job
problems, the result indicated that NH only produced better result than
ABAM at the strong dominance level.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Heuristic, Bottleneck, Scheduling, Re-entrant Flowshop.
Review
on Multiobjective Evolutionary Algorithms and Application in Metal Matrix
Composites
by Iryna
Yevseyeva, Vitor Basto-Fernandes, José Grácio
Vol. 6 n. 3, pp. 507-519
Abstract -
This work presents a review on evolutionary algorithms when applied to
problems with multiple objectives to be optimized simultaneously.
Evolutionary algorithms are well-known optimization techniques utilized
in situations where exact methods fail, in particular, in case of
optimization of complex, non-convex, non-differentiable, non-smooth
and/or discontinuous functions that are common to the real engineering
applications, or used for solving combinatorial NP-hard problems, for
instance encountered in the search of optimal combination of several
parameters. These techniques are shown to be efficient in finding at
least sub-optimal solution(s) when solving problems of mentioned
complexity. In this work, the recent multiobjective evolutionary
algorithms are presented and the potential application of multiobjective
evolutionary algorithms in product development is illustrated.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Multiobjective, Optimization, Evolutionary Algorithms, Product Development.
Numerical
Exploration of Endwall Flow in a Slotted Compressor Cascade at Design Condition
by R. Mdouki, A.
Gahmousse
Vol. 6 n. 3, pp. 520-527
Abstract -
With the purpose to enhance aerodynamic performances in highly loaded
axial compressor cascades, this work is carried out in order to explore
the potential of passive control with slotted bladings in linear cascade
configurations under design condition. Based on the optimal slot
identified in previous work, the 3D aerodynamic performances of cascade
were studied and the influence of slotted blading to control endwall
flow was investigated. The calculations are performed on steady RANS
solver with standard k-epsilon turbulence model and incompressible
regime. The total loss coefficient, turning angle and flow
visualizations on the blade and end-wall surfaces are adopted to
describe the different configurations. The obtained results show that
the slotted blades are not able to control secondary flows near the wall
at design condition and so, lose their potential.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Design Condition, High Loading, Endwall Flow, Slotted Blades, Separation.
Structural
Durability of QFN Package Using Three-Point Bending Test
by M. F. M. Yunoh,
S. Abdullah, A. Jalar, M. F. Abdullah and R. Zulkifli
Vol. 6 n. 3, pp. 528-536
Abstract -
This
paper presents the effects of stress and applied load on the hardness of
an Epoxy Mold Compound (EMC) of a Quad Flat No-Lead (QFN) package. This
work was carried out using three-points bending flexural with
quasi-static loading test by means of simulation and experiments,
three-points bending cyclic test, and nanoindentation technique on an
EMC of a QFN package. Five different loads in the range of 30 to 150 N
were applied in all tests. All loadings were imposed on the center of
the QFN package during the test. A strain gauge was connected to the
fatigue data acquisition system that was used for each tested QFN
package to determine the response of the captured cyclic strain signal.
The nanoindentation a maximum load of 300 mN, was indented at five
locations that were perpendicular to the stress line on the EMC of the
QFN package after a three-points bending cyclic test was performed. The
findings showed that the stress value of the QFN package using
simulation and experiment varied with load. The calculated percentage
error between the stress of the simulation and the experimental was
smaller, which was less than 10%. The constant amplitude pattern of
strain signal response was obtained from the cyclic test. This study
also indicated a linear relationship between stress and hardness range
by means of a coefficient correlation (R2) at 87% and also a linear
relationship between strain signal amplitude and hardness range with a
coefficient correlation (R2) at 60%. This paper investigates
the structure of the QFN package to improve the reliability and the
durability of the package when exposed to cyclic bending.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Hardness, Load, QFN, Simulation, Stress.
Application
of HPM- Pade' Technique to a Jeffery–Hamel Flow Problem
by F. Shakeri, D.
D. Ganji, M. Azimi
Vol. 6 n. 3, pp. 537-540
Abstract -
In
this paper, the Jeffery–Hamel flow is studied. The velocity is evaluated
by using an analytical solution technique: Homotopy perturbation method
and Padé approximation. The results compared with the numerical results.
Good agreement between analytical approximate solution and numerical
method assure us about validity and accuracy of solution.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Jeffery-Hamel Flow, HPH, Pade' Approximation, Nonlinear Ordinary Differential Equations.
Turbulence
Intensity Predictions Using Neural Network Analysis
by Saad A. Ahmed,
Hany El Kadi
Vol. 6 n. 3, pp. 541-546
Abstract -
Interest in using artificial neural networks (ANN) for predicting data has
led to a tremendous surge in research activities in the past two
decades. Recently, they provide a great deal of promise in the area of
thermofluid sciences. Experimental data of the continuous evolution of
fluid flow characteristics in a dump combustor is very useful and
essential for better and optimum designs of gas turbine combustors and
ramjet engines. Unfortunately, experimental techniques such as 2D LDV
measurements provide only limited discrete information at given points;
especially, for the cases of complex flows such as dump combustor
swirling flows. For this type of flows, usual numerical interpolating
schemes appear to be unsuitable. Recently, neural networks have emerged
as viable means of expanding a finite data set of experimental
measurements to enhance better understanding of a particular complex
phenomenon. This study showed that artificial neural networks are
suitable for the prediction of turbulent swirling flow characteristics
in a model dump combustor. These techniques are proposed for optimum
designs of dump combustors and ramjet engines.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Swirling Flow, Dump Combustors and Neural Network.
Asymptotic
Stability of a Hardening Elastoplastic Oscillator
by A. Hammouda, M.
Chenia, A. M. Hacene Chaouche, N. Challamel
Vol. 6 n. 3, pp. 547-552
Abstract -
This paper deals the dynamics analysis of a s.d.o.f hardening
elastoplastic oscillator, with no external loading, i.e. for free
vibration. The hysteretical system is written as an autonomous system
with a two dimensional phase space associated with a dimensionless
coordinates. The asymptotic stability of the origin point will be shown
by solving the evolution problem, for the positive damped system, i.e. a
non-linear dynamic system. We will also show the yielding plastic wall
analogy for this elastoplastic system.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Elastoplastic Oscillator, Non-Linear Dynamic System, Free Vibration, Single-Degree-of-Freedom, Asymptotic Stability.
Minimizing
of the Flow Velocity in a Micro Channel at Arbitrary Points using FEM
by Dear Azizi,
Diako Azizi
Vol. 6 n. 3, pp. 553-556
Abstract -
Topology optimization of the Navier-Stokes equations is encountered in
different branches and applications, such as in the design of
ventilation systems for cars and optimal reactors. A common technique
applicable to such problems is to let the distribution of porous
material vary continuously. For this purpose in this paper, a dynamic
model based on Navier-Stokes equations for a Micro Channel (MC) has been
investigated and analysed. Moreover, for simulating the performance and
characteristics of the MC, dynamic variation of the flow such as its
velocity at several boundary conditions has been established. At the
next step, the optimization operations will be employed. In this model,
the objective is to find the optimal distribution of a porous material
in a MC such that the horizontal velocity component at the center of the
channel will be minimized.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Dynamic, Equations, Minimization, Simulation, Velocity.
Cubic Interpolation Profile Method for Transient Hydrodynamics of Solid Particles in Enclosure
by Nor Azwadi C. Sidik, Mehran Salehi, Adrian Syah
Vol. 6 n. 3, pp. 557-564
Abstract -
The goal of this study is to determine the effect of transient vortex structure on solid particles and explain this behaviour in terms of particles’ trajectories. In the present study, an alternative numerical scheme was proposed to predict the fluid flow and coupled with a Lagrangian scheme on the prediction of solid phase. The dynamics of solid particle in a lid-driven cavity was investigated at a wide range of Reynolds numbers. The results of this study suggest that the particle trajectories are critically dependence on the magnitude of Reynolds numbers and the vortex behaviour in the cavity. Good comparisons with the experimental and previous studies demonstrate the multidisciplinary applications of the present scheme.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Fluid-solid interaction, Cubic interpolation profile, Lid-driven cavity, Solid particle.
Lattice Boltzmann Numerical Prediction of Fluid Flow in Various Shapes of Shear Driven Cavity
by Nor Azwadi C. Sidik, Fudhail Abdul Munir
Vol. 6 n. 3, pp. 565-573
Abstract -
Lattice Boltzmann numerical method was employed to simulate an incompressible fluid flow in enclosure. Thorough derivation of macroscopic hydrodynamics equations from the continuous Boltzmann equation is performed. After showing how the formulation of the mesocale particle dynamics fits in to the framework of lattice Boltzmann simulations, numerical results of lid-driven flow inside square and triangular cavities are presented to highlight the applicability of the approach.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Shear driven cavity, lattice Boltzmann method, distribution function, mesoscale method.
International Review of Mechanical Engineering - Papers- Part B
Special Section on Regional Conference on Automotive Research (ReCAR2011)
A
Multi-objective Optimization of Engine Crankshaft Design using modeFRONTIER
by Rosario Russo,
Alberto Clarich, Marco Carriglio
Vol. 6 n. 3,
pp.
574-577
Abstract -
This paper shows a multi-objective optimization example in the automotive
area using the optimization environment software modeFRONTIER integrated
with ANSA as mesh morpher and ABAQUS as structural solver. In the
modeFRONTIER environment, the users can easily define a workflow linking
together different modules that represent the ‘bricks’ of the
optimization problem: design variables, model and mesh files, CAE nodes,
specified outputs, as well as optimization objectives and constraints.
In particular, several CAE tools can be easily integrated in the process
through the available direct interface nodes, allowing the automatic
update of parameters and extraction of specified results, until the
required optimization objectives are satisfied.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Multi-objective Optimization, Game Theory, Crankshaft, Modal Analysis, Grid Computing.
Fatigue
Failure Assessment of Variable Amplitude Loading (VAL) on Carbon Steel AISI 1045
using I-kaz Approach
by M. M. Padzi, S.
Abdullah, M. Z. Nuawi, A. Shamsudeen
Vol. 6 n. 3, pp. 578-582
Abstract -
AISI 1045 steel is used extensively by most industry sectors mainly in
automotive for applications requiring more strength and wear resistance
such as connecting rods. Connecting rods are widely used in variety of
car engines. It is subjected to forces generated by mass and fuel
combustion, thus, it must be capable to transmitting axial tension and
compression. In this paper, connecting rod was used as a research
material. This article discusses the analysis on strain signal of
fatigued material using a new method called Integrated Kurtosis-based
Algorithm for Z-filter (I-kaz) approach. Fatigue tests were performed
according to the ASTM E466-96 standard with the attachment of astrain
gauge to the tested specimen. Fatigue test was carried out using
variable amplitude loading (VAL) at frequency 8 Hz. A data acquisition
system was used to collect those fatigue strain signals. Fatigue damage
characteristics were observed through the signals and analysis was
performed by using I-kaz approach. I-kaz parameter was determined to
relate with fatigue failure assessment which will describe the fatigue
life.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Fatigue, STFT, Strain, Signal Analysis, Block Loading, VAL.
Numerical
Study of Multiple Channel Road Vehicle Underbody Diffusers
by B.Daryakenari,
S. Abdullah, R. Zulkifli, A. Shamsudeen
Vol. 6 n. 3, pp. 583-587
Abstract -
Since high speed automobiles become common nowadays, reducing the lift
coefficient to enhance stability on the road is not just the concern of
race cars anymore. Underbody diffusers are one of the well known devices
for reducing lift force of the moving vehicle. First, the three
dimensional flow over simple car model, namely Ahmed model was
simulated. Flow pattern and the results for aerodynamic forces were in
good agreement with experimental results. In addition, the same method
was utilized to investigate the effect of diffuser and additional
splitters on lift and drag coefficients of the models. The popular SST
k-ω turbulence model was used to assess aerodynamic forces as well as
pressure and velocity distribution. The study provides a good comparison
between different amounts of end plates which makes it easier to decide
the optimum model.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Aerodynamic, Diffuser, Drag, Lift.
Electromagnetic
Braking System Using Eddy Current for Brake Disc of Al6061 and Al7075
by M. Z. Baharom,
M. Z. Nuawi, G. Priyandoko, S.M. Haris
Vol. 6 n. 3, pp. 588-594
Abstract -
The behaviour of electromagnetic braking using eddy current was studied.
Started with preliminary study investigating 3 different materials of
aluminium, copper and zinc to choose the best material as brake disc. It
also looks on effects of increasing current induced into electromagnet.
Aluminium performs better copper and zinc, and then the study continues
using two different series of aluminium which are Al6061 and Al7075. A
few parameters been varied such as air-gap, brake disc thickness, number
of electromagnet turns and voltage supplied to DC motor. For the purpose
of recording speed (rpm) and time (s), an optical tachometer connected
to PULSE analyzer been used. Graphs presented to show the behaviour and
reaction of parameters involved, including the calculation of braking
torque that been generated using previous study equation. From this
study, it can be concluded that Al6061 have greater performance than
Al7075 as the brake disc material. It also founded that the thicker the
disc, small air-gap, large number of electromagnet turns and increasing
the current induced will increase the performance of this
electromagnetic braking. All parameters that been studied show
significant effects to be considered in developing electromagnetic
braking to replace the conventional braking system.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Eddy Current, Al6061, Al7075, Braking Torque.
System
Modelling and Analysis of the Driveability Response of 4WD Vehicle
by R.M.R.A.Shah,
R. P. Jones, J. S. Pawar
Vol. 6 n. 3, pp. 595-601
Abstract -
This paper presents a system modeling approach for examining the
driveability of Four Wheels Drive vehicle. One of key elements to assess
the vehicle driveability is to expose the vehicle under harsh driving
conditions such as feeding the crankshaft with wide open throttle torque
within a short period of time. As a result of this abrupt torque
excitation, the vehicle is expected to generate low frequency responses
and deliver discomfort feelings induced by resonance effects on
sensitive human organs. Understanding the interaction across vehicle
component levels is imperative to address the root cause of driveability
issues. Frequency migration analysis was carried out to determine the
prevailing factors and sub-system components that control this
occurrence. Matrices consisting of a range of frequencies have been
structured and analysed to precisely pinpoint the sensitivity of vehicle
shuffle frequency migration based on different operating modes.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Torsional Model, Driveability, Frequency Migration, System Modeling, 4WD Vehicle, Driveline, Dual Mass Flywheel.
Elastic-Plastic
Analysis of Surface Cracks in Round Bars under Bending Moments
by A. E Ismail, A.
K Ariffin, S. Abdullah, M. J. Ghazali
Vol. 6 n. 3, pp. 602-606
Abstract -
Round solid cylindrical-shaped bars have great important applications in
power transmission and cracks normally occur on the surface due to
several factors such as corrosions and material defects. Therefore, the
failure predictions on the cracked components are a major safety issue.
In this work, an elastic-plastic finite element analysis is conducted to
investigate the failure behaviour of cracked round bars under bending
moments. Different crack aspect ratio, a/b and relative crack depth, a/D
are selected ranging between 0.6 to 1.2 and 0.1 to 0.3 respectively. Two
strain hardening exponents, n are used, 5 and 10 in order to simulate
higher and lower hardening behaviour of the material. The stress/strain
material curves are assumed to follow the Ramberg-Osgood relation.
During the loading, the J-integral are calculated for several points
along the crack fronts, x/h. Then, the limit load of the components are
computed according to the reference stress method and it is strongly
depend on the a/b, a/D, x/h and n. Subsequently, the developed limit
load is validated for its capability to predict the J-integral along the
crack fronts. According to the results, the present limit load capable
to predict the J-integral under bending moment. However, the predictions
are limited within certain crack geometries.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Surface Crack, Limit Load, J-Integral, Reference Stress Approach.
Study
of Correlation between Strain and Structural-Borne Ultrasonic Signals on
Automobile Engine
by M. A. Mohd
Sabri, M. Z. Nuawi, A. Ariffin, M. F. Mohd Tahir, S. Abdullah
Vol. 6 n. 3, pp.
607-610
Abstract -
The research work undertaken involved in finding correlation between
ultrasonic signals and stress signals through engine block condition
monitoring. Ultrasonic sensor is for ultrasonic signals while the strain
gauge is for stress signals. Two experiments will be carried out for
each of the sensors on the engine block to monitor the inside condition
of cylinder block which is the interaction between piston and cylinder
block. Type of engine used in this experiment is 4G-15 petrol engines.
Two experiments are going on with different devices. The ultrasonic
signals and stress signals collected are used for process analysis and
be compared to each other by using MatLab software. The analysis methods
included time domain analysis, frequency domain analysis, and I-kazTM
analysis. The research work concludes with a brief discussion on
correlation of two signals and possible of combine these two sensors to
develop a more effectively engine condition monitoring method.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Engine Block Condition Monitoring, Signal Processing, Ultrasonic and Stress Signals.
A
Study on Load Dependent Controller Performance for Mechatronic Suspensions
by Wajdi S. Aboud,
Sallehuddin Mohamed Haris
Vol. 6 n. 3, pp. 611-616
Abstract -
The purpose of mechatronic suspensions, or also known as active suspension
systems, is to improve ride comfort and road handling. It is proposed
that a switching adaptive control scheme be used in an active suspension
setup. In the proposed switching control scheme, different controllers
are to be activated under different load conditions. In this research,
an analytical investigation into the response of a two degree-of-freedom
quarter car suspension model, subjected to a bump road disturbance was
performed. Both passive and active systems were studied in time domain
analysis. The system was simulated under no load, half load and full
load sprung mass load conditions. For the active system, different
controller gains were used for each sprung mass load. Each of the gains
was tuned using LQR and LQG optimization. The performance of the
mechatronic suspension showed significant improvements over the passive
system. However, the performance of the active suspension controllers,
under the respective load conditions for which they were tuned, showed
noticeable variations.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: LQR, LQG, Body Acceleration, Tyre Load, Suspension Deflection, Switching Control, Multiple Model Adaptive Control.
StressBehavior
of a Novel Parabolic Spring for Light Duty Vehicle
by Y.S.Kong,
M.Z.Omar, L.B.Chua,S.Abdullah
Vol. 6 n. 3, pp. 617-620
Abstract -
4x4 pick up is usually designed to be a workhorse where multi leaf spring
is the most suitable option for suspension. However, most of the users
adopted it for leisure and they demand for better ride and comfort. The
driving pleasure and passenger comfort is one of the primary
considerations for those pick up wagons. Hence, parabolic spring with
the similar characteristics to reduce the weight of the suspension
system and provide smooth articulation is designed. In order to maintain
the same safety factor as the conventional spring, the strength of the
spring must be maintained. This paper presents about kinematic behavior
of few types of leaf spring by finite element analysis. The purpose is
to find out the maximum stress exerted on the spring while the pickup
truck is undergoing several driving conditions. The analysis of
different load cases were used to validate the design to prevent
catastrophic failure of the design which can cause severe harm to the
users. Combination of vertical and windup load cases are being applied
in finite element analysis to simulate the parabolic spring behavior.
The maximum stress distribution and deformed shape was visualized and
analyzed. Stress over the length of the spring was plotted to provide a
good visualization of the critical point of high stress region. Besides,
the vertical stiffness and windup stiffness of the springs are
calculated. To prevent the damages caused by axle wrap, windup stiffness
is an important parameter to resist the force generated during this
scenario. The stress results show that parabolic spring can provide the
same capability in load carrying as multi-leaf spring.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Stress-Strain, Parabolic Spring, Light Duty Vehicle.
Modelling
Brake Torque of CNGDI Engine Using Two-Stage Regression Technique
by MohdKhair
Hassan, Ishak Aris
Vol. 6 n. 3, pp. 621-624
Abstract -
This paper presents the modelling of experimentalresults for compressed
natural gas engine with direct injection (CNGDI) engine. The correlation
of engine speed, lambda and throttle position in brake torque model was
determined using two-stage regression technique. Prior to this
investigation, the affecting parameters such as ignition timing and
injection timing were identified from the maximum brake torque (MBT)
curve at a selected engine speed. The model was then translated into
look-up table and uploaded into electronic control unit (ECU) to justify
the torque response. The results have shown a good agreement between
model and calibration data. Detail results including the verification
data and MBT have been presented with discussion. The model can be used
as a basis for control strategy design in ECU development which will
shorten the calibration process.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: CNGDI, Model-Based Calibration, Brake Torque, ECU.
Development
of Ultrasonic Test Rig System for Fuel Injector
by Y. Istihat, M.
Z. Nuawi, A. R. Bahari, W. M. F. W. Mahmood
Vol. 6 n. 3, pp. 625-629
Abstract -
Building a database for a particular system is vital to research and
development. Complete and detailed data can be used as a benchmark for
the improvement of existing systems. Nowadays trend of researchers to
build program software using features of Graphical User Interface (GUI)
allows the study to be done by reducing experimental cost depends on
reliable simulation process. Focused on the importance of the database,
a study to examine the test rig for Fuel Injector system has been
developed. An observation by means of Ultrasonic Structure-Borne (USB)
takes three parameters such as Pulse Width (ms), Frequency (Hz) and
Pressure (bar). These parameters are utilized to obtain a different
pattern of USB from the injection of Fuel Injector that uses Compressed
Natural Gas (CNG). Data Acquisition System (DAS) that incorporates an
Analog to Digital Converter (ADC), ultrasonic sensor, pre-amplifier and
laptop computer were used to capture and acquisite the wave data. The
results were processed using Matlab® in order to perform statistical
analysis. New statistical parameter of I-kaz (Z∞) is introduced to
describe the pattern of injections intended to provide a simple
explanation.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Ultrasonic, Ultrasonic Structure-Borne, Pulse Width, Statistical Analysis, I-kaz.
Suppressing
Chatter Noise in Windscreen Wiper Operation Using a Robust Hybrid Controller
by Ali
Zolfagharian, Mohd Zarhamdy Md. Zain, Abd Rahim Abu Bakar, Azizan As’arry
Vol. 6 n. 3, pp. 630-635
Abstract -
It has become vital in the modern automotive industry to focus on the
noise and vibration suppression of the vehicle sub-systems in order to
maintain a competitive advantage. One of the vehicle sub-systems that
very often to generate unwanted vibration and annoying noise is a
windscreen wiper system. Windscreen wiper system, during its operation,
causes a variety of noises such as chatter noise, reverse noise, motor
and gear noise. This paper attempts to investigate and suppress chatter
noise with frequency range of 50-150 Hz.. In doing so, a robust
controller design is proposed and integrated into a two dimensional
analytical model of wiper blade system. A hybrid controller is comprised
of IS shaping controller an effective feed forward controller and a
proportional-integral-derivative (PID) controller. Particle swarm
optimization (PSO) is further employed to enhance the capability of
traditional techniques for vibration control and noise attenuation of
windscreen wiper system.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Wiper Blade, Input Shaping, PID, Particle Swarm Optimization, Chatter Noise.
Prediction
of the Mechanical Properties of Nano-structured Cr-WC Coatings during
Electrodeposition Process Using Artificial Neural Network
by Javad Rajabi,
Saeid Nadali, Esmaeil Alibeiki, Jamal Rajabi, Maryam Rajabi
Vol. 6 n. 3, pp. 636-639
Abstract -
In this study using the artificial neural network (ANN), the effects of
sodium saccharin and sodium dodecyl sulfate (SDS) additives as well as
pulse electroplating parameters such as current density, duty cycle and
frequency on the hardness value in Electrodeposition of nano-structured
Cr-WC process were modeled. In such as network, the feed-forward
multilayer Perceptron was used and trained with back propagation
algorithm. The architecture of a neural network consists of 6-10-5-1
model predicted hardness value with 1.88% error in 44 epochs. Comparison
between the model predictions and the experimental observations
predicted a remarkable agreement between them. Increasing hardness value
has been shown by adding SDS and saccharin concentration due to the
co-precipitation of WC particle in the coating grain refining effect of
saccharin which reduces the grain size of chromium matrix.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Electrodeposition, Artificial Neural Network, Feed-Forward Multilayer, Hardness.
Study
on Correlation of Sound Absorption Coefficient for Automotive Noise Absorption
Panel Material by Using Sabine Method and Z-Octave Method
by M. F. Mat Tahir,
M. Z. Nuawi, R. Zulkifli, S. Abdullah, M.A. Mohd Sabri
Vol. 6 n. 3, pp. 640-643
Abstract -
This research aims to develop an alternative way, Z-octave method in order
to determine noise absorption coefficient for materials. Noise
absorption coefficient, α is one of the parameter to verify material
acoustic’s characteristic. Coir fiber was choosen as the material for
automotive absorption panel in this study with the experimental run on
three different thickness. Reverberation time value was calculated from
sabine formula by using the reverberation room method with the help of
dBBati-32 measurement and processing software. Then, the coefficients
value was carried out for each one third octave frequency begin with 125
Hz until 4000 Hz. Next,for Z-octave method, the raw data captured by the
dBBati-32 was transmitted to Matlab and an analysis have been carried
out to compute the values. Finally the noise absorption coefficient
value from Sabine method, have been evaluated and compared with the
value obtained from the Z-octave method to find the correlation between
them. From the result, an alternative way to determine noise absorption
coeeficient was productively develop. Some of the advantages using the
Z-octave method as one of the approach to represent noise absorption
coefficient were offering less usage of equipment, time and step to
complete comparing with the sabine method.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Z-octave Method, Sabine Method, Noise Absorption Coefficient, α.
Effect
of Fatigue Strain Data Behaviour using Cycle Counting Method
by Z. M. Nopiaha,
A. Lennieb, S. Abdullahc, M. Z. Nuawid, A. Z. Nuryazmine, M. N. Baharin
Vol. 6 n. 3, pp. 644-648
Abstract -
This paper presents fatigue analysis on variable amplitude (VA) loading
data using rainflow count and Markov count methods. The objective of
this study is to observe the capability of this method in identifying
the random behaviour and distribution in a fatigue time series data. For
the purpose of this study, a set of case study data consist of
nonstationary strain data that exhibits a random behaviour was used.
This random data was collected in the unit of microstrain on the lower
suspension arm of a car. The collected data was measured for 60 seconds
at the sampling rate of 500 Hz, which gave 30,000 discrete data points.
In order to compare the result from case study data, the strain signal
was selected from the database of Society of Automotive Engineers (SAE)
profiles of suspension component, i.e. the SAESUS. The distribution of
strain data was then calculated and analysed in the form of rainflow
count method, Markov count method and fatigue life assessment and they
were then compared. The findings from this study are crucial in the
determination of the signal’s pattern behaviour existed in the VA
signals.
Copyright © 2012 Praise Worthy Prize S.r.l. -
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Keywords: Fatigue, Variable Amplitude, Rainflow Count, Markov Count, Fatigue Life.
Mechatronic
Drive-Train with Pneumatic Regenerative Braking
by S.Veera
Ragavan, Chin H.C Desmone, Madhavan S.
Vol. 6 n. 3, pp. 649-653
Abstract -
This paper presents modelling, simulation, and implementation of a
Pneumatic Parallel Hybrid Regenerative Braking System with Launch Assist
(PP-RBS/LA) for Light Motor Vehicles (LMVs). The Hybrid Regenerative
Braking System harvests energy during braking. The objective of this
work is to design and model an energy harvesting system to regenerate
energy that would be otherwise lost as heat during braking and perform a
feasibility analysis for implementation of the proposed PP-RBS/LA model
on LMVs. This involves harvesting and storing the energy and re-using
the captured energy to apply additional torque to the wheels during
subsequent acceleration. In addition to energy savings, this system
increases energy efficiency and also makes it eco-friendly by reducing
the amount of energy required for acceleration and emissions.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Parallel Pneumatic Regenerative Braking System with Launch Assist (PP-RBS/LA), Hybrid Regenerative Braking (HRB), HRB/LA, Pneumatic Parallel Regeneration Model.
Multiple
Pulsating Jets Mechanism for Heat Transfer Enhancement
by Rozli Zulkifli,
Ali Ahmed Gitan, Kamaruzzaman Sopian, Shahrir Abdullah
Vol. 6 n. 3, pp. 654-658
Abstract -
Pulse Jet impingement heat transfer can be used for various applications
which requires high convective heat transfer coefficient. The aim of
this study is to develop multiple pulsating jet mechanism using a
rotating valve pulse jet system. Pulsation of the air jet was produced
by a rotating cylinder valve mechanism at frequencies between 10-80 Hz.
Multiple pulsating jet mechanism has been developed based on the results
of velocity and temperature profile obtained from the single nozzle
pulse jet mechanism. Earlier results of the flow structures for a single
nozzle pulsating jet mechanism plotted show a distinctive exit air jet
profile which can affect the multiple pulsating jet impingement heat
transfer characteristics. Dual nozzle pulsating jets have been
considered for the new design and the distance between the nozzle and
the phase angle are the main parameters that will affect the rate of
heat transfer. More nozzles can be added to the system based on the
needs of application. A new experimental set-up will be built based on
the developed multiple pulsating jet mechanism in order to study the
effect of these two main parameters on the cross flow interactions and
turbulence intensity of the pulsating jets.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Multiple Pulsating Jets, Jet Impingement, Jet to Jet Distance, Heating and Cooling.
Experimental
Analysis on Engine Performance and Emission Characteristics using Biodiesel
obtained from Non-edible Oil
by A. M. Liaquat,
H.H. Masjuki, M. A. Kalam, M. Varman, M. A. Hazrat
Vol. 6 n. 3, pp. 659-665
Abstract -
There are concerns that biodiesel feedstock may compete with food supply
in the long term, if the raw materials are vegetable virgin oils only.
Therefore, throughout the world, large amounts of non-edible oil plants
are available in nature. In this paper, experimental study has been
carried out to analyze engine performance and emission characteristics
for direct injection diesel engine using biodiesel obtained from
non-edible oil such as jatropha oil and was blended with diesel fuel
(DF) by 5% (JB5), 10% (JB10), 15% (JB15) and 20% (JB20) volumetrically
without any engine modifications. Due to the presence of molecular
oxygen, biodiesel undergoes improved combustion in the engine and has
less polluting emissions in comparison with normal diesel fuels. Engine
performance test was performed at 100% load keeping throttle 100% wide
open with variable speeds of 1500 to 2400 rpm at an interval of 100 rpm.
Whereas, emission tests were carried out at 2300 rpm at 100% and 80%
throttle position. As results of investigations, there has been a
decrease in torque and brake power, while increase in specific fuel
consumption (sfc) has been observed for all biodiesel blend fuels over
the entire speed range compared to DF. In case of engine exhaust gas
emissions, reduction in HC, CO and CO2 were found for all
blends. Besides, sound level for blend fuels was also reduced compared
to DF. It can be concluded that jatropha biodiesel blend fuels can be
used in diesel engines without any engine modifications and have
beneficial effects both in terms of emission reductions and alternative
petroleum diesel fuel.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Engine Performance, Emission, Jatropha Biodiesel, Non-edible Oil.
Signal
Analysis Software as an Educational Tool for Engine Diagnostic System
by N. K. Khamis,
M. Z. Nuawi, S. Abdullah, Z. M. Nopiah, L. Abdullah
Vol. 6 n. 3, pp. 666-670
Abstract -
This paper shows a signal analysis software that had been used as an
educational tool to provide students a better understanding in
diagnostic method for automotive engine using statistical signal
analysis. This software can provides basic hands-on knowledge and
experience that can be used in experimental and laboratory based
projects. Within this paper the application of signal analysis was
introduced by using Integrated Kurtosis-Based Algorithm for Z-Notch
Filter (I-kaz™), other derivatives method of I-kaz™ and Mesokurtosis
Zonal Neoparametric (M-Z-N) method. Basically, this software can be used
in various studies on the automotive component such as monitoring
condition of the operating machines in the automotive engine.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Statistical Signal Analysis, I-kazTM Method, M-Z-N Method, Engine Monitoring.
Development
of UKM Solar Car “TUAH” for Shell Eco-Marathon Asia 2011
by A. Ariffin, M.
F. Mat Tahir, M.A. Mohd Sabri, S. Abdullah, A. Shamsudeen
Vol. 6 n. 3, pp. 671-674
Abstract -
This paper presents the development of the UKM solar cars named Tuah.
Various numbers of solar race events organized around the world has
propelled the continuous development of solar cars by different research
teams and Shell Eco-Marathon Asia was one of them. The aim of the
competition was to develop Asia’s most fuel-efficient cars built by the
students. The vital aspects in designing a superior solar car are
lightness and their aerodynamic behavior. The purpose for reducing the
drag coefficient CD, especially in designing the shape of the car and
material selection for car body are some of the crucial task to optimize
the solar car performance. UKM car had choose an eye drop figure as the
key design feature for aerodynamically and aesthetic intention.
Composite reinforced with carbon fiber had been selected for the car
body material because of its superior strength while given the lightest
weight to produce the optimize selection combination. Both of these
features will be discuss more on this paper.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Design, Car Body, Shell Eco-Marathon, Aerodynamic, Drag Coefficient.
Development
of a Computational Fluid Dynamics Model for Direct Injection Hydrogen Fueled
Engine
by Khalid I.
Hamada, M.M. Rahman, A. Rashid A. Aziz
Vol. 6 n. 3, pp. 675-679
Abstract -
Development of a computation fluid dynamics (CFD) model for a direct
injection into the combustion chamber of the hydrogen-fuelled engine was
presented. An integrated subroutine is developed to simulate the
hydrogen-injection process in a gaseous state. The reacting flow and
accompanied physical phenomena were numerically analyzed utilizing the
KIVA code based on multidimensional fluid mechanic theory. The developed
model was successfully executed for low and high engine speed under lean
mixture condition. Patterns of the flow field combined with the history
of hydrogen concentration inside the combustion chamber during the
injection phase were utilized for evaluating the performance of the
hydrogen injection process. The identical distribution for the hydrogen
concentration was observed. As well, the vectors of the flow field seem
to have a bigger size and coarser distribution in case of the high
engine speed (5000 rpm), especially near to the piston face. The
developed model can be extended for further optimization process.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: CFD, KIVA, Hydrogen Fuel, Direct Injection, Reacting Flow.
Deformation
Response of Steel Sheet Metal under Transverse Impact Loading
by S.S. Arsad, S.
N. S. S. Noh, A. Ayob, Z. Ahmad, A. Abdul-Latif, N. Kamsah, M. N. Tamin
Vol. 6 n. 3, pp. 680-684
Abstract -
Steel sheet metals used as body panels and trims of an automobile are
often subjected to lateral loading. In the event of a crash, the panel
will likely experience impact loads in the range where strain-rate
effects are significant. This study examines deformation response of the
sheet metal subjected to transverse impact loading using combined finite
element (FE) method and drop weight impact test. Johnson-Cook
constitutive model parameters for the 0.045C (wt. %) cold-rolled steel
used are extracted from tensile test data of the sheet metal specimens
at straining rates ranging from 0.001/sec to 0.1/sec. Results show that
the calculated amount of plastic work or energy of 78 % is dissipated
within the short dynamic plastic deformation process of 0.001 sec.
Predicted dynamic response of the sheet metal compares well with
measured data.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Johnson-Cook Model, Transverse Load, Impact Test, High Strain Rate, Plastic Work.
Inverse Power Law Model for Extrapolation of Fatigue Life Curves
by E. A. Azrulhisham, D. A. Wahab, S. Abdullah, N. Nikabdullah, C. H. Che Haron
Vol. 6 n. 3, pp. 685-690
Abstract -
In view of increasing pressures of shortened development cycles and desire to save costs, inverse power law scaling has been devised for operative life estimation based on accelerated laboratory test data extrapolation. Derived from the Coffin-Manson’s model of fatigue life, this analytical solution however is not capable in addressing probabilistic nature of fatigue. This paper is aimed to provide further insight into the operative life estimation based on parametric models derived from integration of inverse power law stress-life model and probabilistic fatigue life distributions. Maximum likelihood estimation is applied in deriving the parameters of the parametric models and the probabilistic fatigue life curves are obtained from reliability function of accelerated laboratory test data. PSN and PεN curves at operative life as well as any life region can be estimated based on inverse power law acceleration factors. The procedures presented in this study can be applied in estimating the probabilistic fatigue life curves at an accelerated pace resulting in shortened development cycles.
Copyright © 2012 Praise Worthy Prize S.r.l. -
All rights reserved
Keywords: Inverse Power Law, Operative Life Estimation, Maximum Likelihood Estimation, Probabilistic Fatigue Life Curves.
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