Open Access Open Access  Restricted Access Subscription or Fee Access

Study of Temperature Distribution in the Tool Blank Contact at Different Thermal Friction Milling Methods


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/ireme.v16i9.22512

Abstract


As a result of the research of the factory technology for the restoration of parts of the rolling stock coupling device in the conditions of "Electric locomotives assembly factory" LLP (Nur-Sultan, Kazakhstan), it is revealed that it is not always possible to maintain the original hardness of the cladding material after cladding or machining. In order to solve this issue, the authors propose methods of thermal friction machining, traditional thermal friction milling and thermal friction milling with pulse cooling. In this paper, the results of temperature distribution in the "tool-workpiece" contact in different methods of thermal friction milling are presented. Scientific and practical interest is the temperature during the deep machining the workpiece. This is because the hardness of the surface treated by thermal friction milling can be assessed by its result. The process has been simulated using the Machining module of the Deform 3D software package. As a result, the depth of the temperature distribution deep into the workpiece and the temperature values in the cutting zone have been established.
Copyright © 2022 Praise Worthy Prize - All rights reserved.

Keywords


Cladding; Restoration; Temperature; Thermal Friction Milling; Wear

Full Text:

PDF


References


V. Scherbakov, A. M. Kashfullin, Modern ways of restoration and hardening of parts: a training manual (Perm: IPC "Prokrost", 2018).

V. A. Gorokhov, V. P. Ivanov, L. G. Skhirtladze, V. P. Boriskin, Technology, equipment and organization of repair and restoration production: a textbook (StaryOskol, TNT, 2016).

K. T. Sherov, M. R. Sikhimbaev, A. K. Sherov, A. V. Mazdubai, A. K. Rakishev, Mathematical modeling of thermal frictional milling process using ANSYS WB software, Journal of Theoretical and Applied Mechanics, Sofia, Vol. 47, n. 2, pp. 24-33, 2017.
https://doi.org/10.1515/jtam-2017-0008

K. Sherov, M. Mussayev, M. Usserbayev, S. Magavin, N. Abisheva, N. Karsakova, I. Kuanov, Y. Bekzhanov, B. Myrzakhmet, Investigation of the method of thermal friction turn-milling of high strength materials, Journal of Applied Engineering Science, Vol. 20, pp. 13-18, 2022.
https://doi.org/10.5937/jaes0-29546

K. Sherov, M. Sikhimbayev, A. Mazdubay, A. Sherov, A. Rakishev A., M. Mussayev, B. Donenbayev, G. Bayzhabaginova, The research of the temperature impact in tool-workpiece contact on the quality of the cut at thermal frictional cutting, Mechanics and Mechanical Engineering, Vol. 21, Iss. 3, pp.755-762, 2017.

Vikas Marakini, Srinivasa P. Pai, Udaya K. Bhat, Dinesh Singh Thakur, Bhaskara P. Achar. High-speed face milling of AZ91 Mg alloy: Surface integrity investigations. International Journal of Lightweight Materials and Manufacture. 2022. -№5. -рр. 528-542.
https://doi.org/10.1016/j.ijlmm.2022.06.006

Pramod George, D. Philip Selvaraj. Cutting parameter optimization of CNC dry milling process of AISI 410 and 420 grade MSS. Materials Today: Proceedings. -2021. - №42.- рр.897-901.
https://doi.org/10.1016/j.matpr.2020.11.759

Xiangming Hu, Hanying Qiao, Mingyu Yang, Yaoman Zhang. Research on Milling Characteristics of Titanium Alloy TC4 with Variable Helical End Milling Cutter. Machines. - 2022, -№10(7), рр537.
https://doi.org/10.3390/machines10070537

Guo, Y; Lin, B; Wang, WQ. Modeling of Cutting Forces with a Serrated End Mill, Mathematical Problems in Engineering 2019. -Р.1-13.
https://doi.org/10.1155/2019/1796926

Jianbiao Du, Caixu Yue, Xianli Liu, Steven Y. Liang, Lihui Wang, Haining Gao, Hengshuai Li. Transient Temperature Field Model of Wear Land on the Flank of End Mills: A Focus on Time-Varying Heat Intensity and Time-Varying Heat Distribution Ratio. Appl. Sci. 2019, -9(8), Volume 1698; p. 1-27.
https://doi.org/10.3390/app9081698

Jelena Č. Baralić, Nedeljko G. Dučić, Anđelija M. Mitrović, Pavel P. Kovač, Miroslav V. Lučić. modeling and optimization of temperature in end milling operations. Thermal science. - 2019, -Vol. 23, -No. 6A, -pp. 3651-3660.
https://doi.org/10.2298/TSCI190328244B

Tuğrul Özel, Taylan Altan. Process simulation using finite element method - prediction of cutting forces, tool stresses and temperatures in high-speed flat end milling. International Journal of Machine Tools and Manufacture. -Volume 40, - Issue 5, -2000, -P. 713-738
https://doi.org/10.1016/S0890-6955(99)00080-2

Xueguang Li, Yahui Wang, Liqin Miao, Wang Zhang. Deformation Analysis of Continuous Milling of Inconel 718 Nickel-Based Superalloy. Micromachines 2022, Volume 13.
https://doi.org/10.3390/mi13050683

Mohamed Zakaria Zahaf, Mohieddine Benghersallah, Abdelaziz Amirat. Surface roughness and vibration analysis in end milling of annealed and hardened bearing steel. The International Journal of Advanced Manufacturing Technology. -2020, -Volume 111, p. 525-535.
https://doi.org/10.1016/j.measen.2020.100035

S. I. Katyshev, Application of DEFORM 3D software system for modeling the milling process, Experimental and theoretical research in modern science: collected articles on mater. XXVII intern. scientific-practical conf. - Novosibirsk: SibAK, n. 18(26), 2018, pp. 14-22.

K. T. Sherov, S. S. Ainabekova, S. O. Tusupova, et al., Thermofrictional Cutting with Pulsed Cooling, Russian Engineering Research, Vol. 40, pp. 926-929, 2020.
https://doi.org/10.3103/S1068798X20110179

B. Gholamzadeh, H. Soleimanimehr, Finite element modeling of ultrasonic-assisted turning: cutting force and heat generation, Machining Science and Technology An International Journal, Vol. 23, Iss. 6, pp. 869-885, 2019.
https://doi.org/10.1080/10910344.2019.1636266

Ortiz-De-Zarate G., Sela A., Ducobu F. et al., Evaluation of different flow stress laws coupled with a physical based ductile failure criterion for the modelling of the chip formation process of Ti-6Al-4V under broaching conditions, Proc. CIRP. 17th CIRP Conference on Modelling of Machining Operations (CIRP CMMO), 2019, pp. 65-70.
https://doi.org/10.1016/j.procir.2019.04.067

R. Mukanov, A. Kasenov, G. Itybayeva, Z. Musina, G. Strautmanis, Modeling of the cutting head for treating holes in the railway, Proc. Computer Science, 2019, pp. 355-359.
https://doi.org/10.1016/j.procs.2019.01.148

A. Kadyrov, Zh. Zhunusbekova, A. Ganyukov, I. Kadyrova, A. Kukesheva, General Characteristics for Loading the Working Elements of Drilling and Milling Machines when Moving in the Clay Solution, Communications - Scientific Letters of the University of Zilina, Vol. 23, n. 2, pp. 97-105, 2021.
https://doi.org/10.26552/com.C.2021.2.B97-B105

Arfaoui S., Zemzemi F., Dakhli M.,Tourki Z. Optimization of hard turning process parameters using the response surface methodology and finite element simulations / The International Journal of Advanced Manufacturing Technology, July 2019, Volume 103, Issue 1-4,Р. 1279-1290.
https://doi.org/10.1007/s00170-019-03535-2

S. Gao, M. Zheng, J. Chen, and W. Zhang. Investigation on hardness testing of cemented carbide tool based on finite element method, Mechanical Engineering Science, pр. 1-13, 2020.

Siyuan Gao, Minlu Zhang, Jinguo Chen, Wei Zhang, Investigation on hardness testing of cemented carbide tool based on finite element method, J Mechanical Engineering Science, pр. 1-13, 2020.

Togizbayeva, B.B., Sazambayeva, B.T., Karazhanov, A.A., Kenesbek, A.B., Cocoșilă, M. (2020) Simulation of operation of neural network with purpose of utilisation of hydraulic actuators in complicated technical conditions, International Journal of Agricultural and Biological Engineering, 2020, 13(1), P.11-19.
https://doi.org/10.25165/j.ijabe.20201301.3965

Rakishev A., Sagitov A., Donenbaev B., Sherov K., Tussupova S., Smakova N., Mazdubay A., Imanbaev Ye. Calculation of the multi-blade rotary-friction tool's cutting cupped cutter to strength in the ANSYS WB surrounding / Journal of Applied Engineering Science, 18(2020)4, 643 - 648.
https://doi.org/10.5937/jaes0-24328

Donenbaev B.S., Sherov K.T., Sikhimbayev M.R. et. al. (2021) Using ANSYS WB for optimizing parameters of a tool for rotary friction friction. News of the National Academy of Sciences of the Republic of Kazakhstan, Series of Geology and Technical Sciences. 3(447). pp. 22-28.
https://doi.org/10.32014/2021.2518-170X.57

Dudak, N., Itybayeva, G., Kasenov, A., Taskarina, A., Abishev, K. Multi-flute drill-broach for precision machining of holes. Scientia Iranica, 2019, 26(3B), pp. 1415-1426.
https://doi.org/10.24200/sci.2018.5623.1379

Kai Xu, Niansong Zhang and Aimin Wang (2020) Milling Force Analysis of SiCp/Al Complex Thin-Walled Parts Based on Finite Element Method. International Journal of Mechanical Engineering and Robotics Research Vol. 9, No. 5, May 2020 - P.685-690.
https://doi.org/10.18178/ijmerr.9.5.685-690

Sherov K.T., Sikhimbayev M.R., Absadykov B.N., Balgabekov T.K., Zhakaba A.D. Study of temperature distribution during rotary turning of wear-resistant cast iron. News of the National Academy of Sciences of the Republic of Kazakhstan. Series of geology and technical sciences. 2022, Volume 2, Number 452 (2022), 271-282.
https://doi.org/10.32014/2022.2518-170X.175


Refbacks

  • There are currently no refbacks.


Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize