Open Access Open Access  Restricted Access Subscription or Fee Access

The Study on Collapse Behavior and Crashworthiness Capacity of AL/CFRP Tubes Focusing on Fiber Angles and Stacking Sequence


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/ireme.v15i8.21339

Abstract


This study has been aimed to investigate the effect of fiber orientation angle and stacking sequence on the collapse behavior and impact absorption capacity of hybrid tube. The specimens have been AL/CFRP composite materials made of cylindrical aluminum tubes (6063 -T5). The outer surface of the aluminum tube has been reinforced by wrapping with 1, 2 and 3 layers of Carbon Epoxy Fiber. The specimens have been tested with a dropped hammer of 30 kg weight and an impact speed of 6.905 m/s. Failure mode, maximum load, and average load from the test have been recorded. The FEA models of specimens have been also developed and tested with the same condition of experiment. The results have revealed that the AL/CFRP hybrid tube could resist higher impact loads than naked aluminum tube. The values maximum load and mean load were likely to increase according to the number of fiber layers, especially for the 3 layers hybrid tubes. It has been found out that the fiber angle of 45 degree had slightly effect to the load whereas the 0 and 90 degree angles have been much more effective. It has been also found out that stacking sequence has affected the pattern of failure and impact capacity considerably. The specimens with 90 degree fiber in the outer layers i.e. [0/90/90] and [0/0/90/90] have been found to provide the most crashworthy. It could be concluded that the combination and the stacking sequence of the fiber angles of 0 and 90 degree have highly affected the collapse mode and the crashworthiness capacity of hybrid tube.
Copyright © 2021 Praise Worthy Prize - All rights reserved.

Keywords


Hybrid Tube; Crashworthiness; Impact Load; Finite Element; CFRP

Full Text:

PDF


References


A.N. Jambor, M.T. Beyer, New cars - new materials, Materials & Design, Vol. 18, pp. 203-209, 1997.
https://doi.org/10.1016/S0261-3069(97)00049-6

X. Zhao, Q. Gao, L. Wang, Q. Yu, Z.D. Ma, Dynamic crushing of doule-arrowed auxetic structure under impact loading, Materials and Design, Vol. 160, pp. 527-537, 2018.
https://doi.org/10.1016/j.matdes.2018.09.041

Q. Gao, C. Ge, W. Zhuang, L. Wang, Z. Ma, Crashworthiness analysis of double-arrowed auxetic structure under axial impact loading, Materials and Design, Vol. 161, pp. 22-34, 2019.
https://doi.org/10.1016/j.matdes.2018.11.013

G. Sun, E. Wang, J. Zhang, S. Li, Y. Zhang, Q. Li, Experimental study on the dynamic responses of foam sandwich panels with different facesheets and core gradients subjected to blast impulse, International Journal of Impact Engineering, Vol. 135, pp. 103327, 2020.
https://doi.org/10.1016/j.ijimpeng.2019.103327

E. Wang, Q. Li, G. Sun, Computational analysis and optimization of sandwich panels with homogeneous and graded foam cores for blast resistance, Thin-Walled Structures, Vol. 147, pp. 106494, 2020.
https://doi.org/10.1016/j.tws.2019.106494

S. Salehghaffari, M. Tajdari, M. Panahi, F. Mokhtarnezhad, Attempts to improve energy absorption characteristics of circular metal tubes subjected to axial loading, Thin-Walled Structures, Vol. 48, pp. 379-390, 2010.
https://doi.org/10.1016/j.tws.2010.01.012

M.E. Erdin, C. Baykasoglu, M.T. Cetin, Quasi-static crushing behavior of thin-walled circular aluminum tubes with functionally graded thickness, Procedia Engineering, Vol. 149, pp. 559-565, 2016.
https://doi.org/10.1016/j.proeng.2016.06.705

G. Sun, T. Pang, C. Xu, G. Zheng, J. Song, Energy absorption mechanics for variable thickness thin-walled structures, Thin-Walled Structures, Vol. 118, pp. 214-228, 2017.
https://doi.org/10.1016/j.tws.2017.04.004

G. Sun, H. Yu, Z.Wang, Z. Xiao, Q. Li, Energy absorption mechanics and design optimization of CFRP/aluminium hybrid structures for transverse loading, International Journal of Mechanical Sciences, Vol. 150, pp. 767-783, 2019.
https://doi.org/10.1016/j.ijmecsci.2018.10.043

H. Yang, H. Lei, G. Lu. Crashworthiness of circular fiber reinforced plastic tubes filled with composite skeletons/aluminum foam under drop-weight impact loading, Thin-Walled Structures, Vol. 160, pp.107380, 2021.
https://doi.org/10.1016/j.tws.2020.107380

M.R. Bambach, M.Elchakani, X.L.Zhao, Composite steel-CFRP SHS tubes under axial impact, Composite Structures, Vol. 87, pp. 282-292, 2009.
https://doi.org/10.1016/j.compstruct.2008.02.008

M. Kathiresan, K. Manisekar, V. Manikandan, Performance analysis of fiber metal laminated thin conical frusta under axial compression, Composite Structures, Vol. 94, pp. 3510-3519, 2012.
https://doi.org/10.1016/j.compstruct.2012.05.026

M. Golzar, M. Poorzeinolabedin, Prototype fabrication of a composite automobile body based on integrated structure, International Journal Manufacturing Technology, Vol. 49, n. 9-12, pp. 1037-1045, 2010.
https://doi.org/10.1007/s00170-009-2452-6

N. Schmidova, T.Zavrelova, M. Vasicak, F. Zavadil, M. Ruzicka, M. Rund, Development of Adaptable CFRP Energy Absorbers for Car Crashes, Materials Today, Vol. 5, pp. 26784 - 26791, 2018.
https://doi.org/10.1016/j.matpr.2018.08.152

Nekkaa, B., Benzerga, D., Haddi, A., Damage Analysis of Corroded Pipelines Reinforced by Composite Materials, (2018) International Review of Mechanical Engineering (IREME), 12 (3), pp. 249-254.
https://doi.org/10.15866/ireme.v12i3.13447

J.S. Kim, H. J. Yoon, K.B. Shin, A study on crushing behaviors of composite circular tubes with different reinforcing fibers, International Journal of Impact Engineering, Vol. 38, pp. 198-207, 2011.
https://doi.org/10.1016/j.ijimpeng.2010.11.007

Z. Huang, X. Zhang, C. Yang, Static and dynamic axial crushing of Al/CRFP hybrid tubes with single-cell and multi-cell sections, Composite Structures, Vol. 226, pp. 111023, 2019.
https://doi.org/10.1016/j.compstruct.2019.111023

P. Feng, L. Hu, P. Qian, L. Ye, Compressive bearing capacity of CFRP-aluminum alloy hybrid tubes, Composite Structures, Vol. 140, pp. 749-757, 2016.
https://doi.org/10.1016/j.compstruct.2016.01.041

V. Junchuan, C. Thinvongpituk, The Influence of Fiber Orientation and Stacking Sequence on the Crush Behavior of Hybrid AL/GFRP Tubes under Axial Impact, Materials Transactions, Vol. 61, n. 7, pp. 1322-1331, 2020.
https://doi.org/10.2320/matertrans.MT-M2019393

P.B. Ataabadi, D. Karagiozova, M. Alves, Crushing and energy absorption mechanisms of carbon fiber-epoxy tubes under axial impact, International Journal of Impact Engineering, Vol. 131, pp. 174-189, 2019.
https://doi.org/10.1016/j.ijimpeng.2019.03.006

X. Zhao, G.H. Zhu, C. Zhou, Q. Yu, Crashworthiness analysis and design of composite tapered tubes under multiple load cases, Composite Structures, Vol. 222, pp. 110920, 2019.
https://doi.org/10.1016/j.compstruct.2019.110920

H. Yu, H. Shi, S. Chen, A novel multi-cell CFRP/AA6061 hybrid tube and its structural multi objective optimization, Composite Structures, Vol. 209, pp. 579-589, 2019.
https://doi.org/10.1016/j.compstruct.2018.10.112

Y. Xiao, X.D. Wen, D. Liang, Failure modes and energy absorption mechanism of CFRP Thin-walled square beams filled with aluminum honeycomb under dynamic impact, Composite Structures, Vol. 271, pp. 114159, 2021.
https://doi.org/10.1016/j.compstruct.2021.114159

J.S. Yang, W.M. Zhang, F. Yang, S.Y. Chen, R. Schmidt, K.U. Schröder, L. Ma, L.Z. Wu, Low velocity impact behavior of carbon fibre composite curved corrugated sandwich shells, Composite Structures, Vol. 238, pp. 112027, 2020.
https://doi.org/10.1016/j.compstruct.2020.112027

Y. Lin, Y. Huang, T. Huang, B. Liao, D. Zhang, C. Li, Characterization of progressive damage behaviour and failure mechanisms of carbon fibre reinforced aluminium laminates under three-point bending, Thin-Walled Structures, Vol. 135, pp. 494-506, 2019.
https://doi.org/10.1016/j.tws.2018.12.002

G.S. Dhaliwal, G.M. Newaz, Compression after impact characteristics of carbon fiber reinforced aluminum laminates, Composite Structures, Vol. 160, pp. 1212-1224, 2017.
https://doi.org/10.1016/j.compstruct.2016.11.015

G.S. Dhaliwal, G.M. Newaz, Experimental and numerical investigation of flexural behavior of hat sectioned aluminum/carbon fiber reinforced mixed material composite beam, Composites Part B, Vol. 182, pp. 107642, 2020.
https://doi.org/10.1016/j.compositesb.2019.107642

Sakkampang, K., Thinvovgpituk, C., An Experimental Investigation of a Rubber Sponge Padded Motorcycle Helmet Subjected to Impact, (2021) International Review of Mechanical Engineering (IREME), 15 (5), pp. 268-277.
https://doi.org/10.15866/ireme.v15i5.21038

N. Onsalung, C. Thinvongpituk, K. Pianthong, Impact Response of Circular Aluminum Tube Filled with Polyurethane Foam, Materials Transactions, Vol. 55, pp. 207-215, 2014.
https://doi.org/10.2320/matertrans.M2013293

N.K. Gupta, Venkatesh, A study of the influence of diameter and wall thickness of cylindrical tubes on their axial collapse, Thin-Walled Structures, Vol. 44, pp. 290-300, 2006
https://doi.org/10.1016/j.tws.2006.03.005

Murad, Y., Abu Zaid, J., Finite Element Modelling of Reinforced Concrete Beams Strengthened with Different Configuration of Carbon Fiber Sheets, (2019) International Review of Civil Engineering (IRECE), 10 (4), pp. 188-196.
https://doi.org/10.15866/irece.v10i4.16870


Refbacks

  • There are currently no refbacks.



Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize