Open Access Open Access  Restricted Access Subscription or Fee Access

Effect of Preheating on Punch Force, Sheared Surface and Work Hardening in Cold Punching Process of Commercially Pure Titanium Sheet


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/ireme.v13i9.17398

Abstract


In cold punching, the main problems are the large punch force and the low burnish in sheared surface; otherwise, the main problem in warm and hot punching is the decrease in material hardness. Therefore, cold punching with preheating has been developed in order to reduce the punch force and to improve the burnish height. This paper aims to investigate the effect of preheating in the cold punching on punch force and burnish height of commercially pure titanium. The testing apparatus used has been a pneumatic punch machine with temperatures of 30, 100 and 150 °C. Punch velocity used has been 35 and 70 mm/s. The results show that cold punching with preheating can reduce punch force, improve burnish height, and decrease work hardening. With a preheating of 150 °C on velocity 35 mm/s, punch force has been reduced by 17.8% compared to cold punching force. On the other hand, burnish height has improved by 41.6%; this result is smaller than warm and hot punching. However, the ratio of burnish height resulted to thickness is greater. Work hardening has decreased by 27% of cold punching work hardening; this decrease is smaller than warm and hot punching.
Copyright © 2019 Praise Worthy Prize - All rights reserved.

Keywords


Cold Punching; Preheating; Commercially Pure Titanium; Punch Velocity

Full Text:

PDF


References


F. Vollertsen, H. S. Niehoff, and Z. Hu, State of the art in micro forming, International Journal of Machine Tools and Manufacture, vol. 46, no. 11, pp. 1172-1179, 2006.
https://doi.org/10.1016/j.ijmachtools.2006.01.033

U. Engel, and R. Eckstein, Micro forming from basic research to its realization, Journal of Materials Processing Technology, vol. 125-126, pp 35-44, 2002.
https://doi.org/10.1016/s0924-0136(02)00415-6

Karanjule, D., Bhamare, S., Rao, T., Mitra, A., Implementation of Taguchi Method for Parametric Optimization of Springback in Cold Drawing of Seamless Tubes, (2017) International Review of Mechanical Engineering (IREME), 11 (6), pp. 373-378.
https://doi.org/10.15866/ireme.v11i6.12850

Ritta, B., Rittidech, S., Bubphachot, B., Optimum Blank Shape for Cylindrical Cup from SUS304 in Deep Drawing Process by Finite Element Method, (2016) International Review of Mechanical Engineering (IREME), 10 (4), pp. 266-271.
https://doi.org/10.15866/ireme.v10i4.9517

M. B. Shirin, R. Hashemi, and A. Assempour, Analysis of deep drawing process to predict the forming severity considering inverse finite element and extended strain-based forming limit diagram, Journal of Computational and Applied Research in Mechanical Engineering, vol. 8, no. 1, pp. 39-48, 2018.

K. Irthiea, and G. Green, Evaluation of micro deep drawing technique using soft die-simulation and experiments, The International Journal of Advanced Manufacturing Technology, vol. 89, no. 5-8, pp 2363-2374, 2017.
https://doi.org/10.1007/s00170-016-9167-2

I. Aminzahed , M. M. Mashhadi, and M. R. V. Sereshk, Investigation of holder pressure and size effects inmicro deep drawing of rectangular work pieces driven by piezoelectric actuator, Materials Science and Engineering C, vol. 71, pp. 685-689, 2017.
https://doi.org/10.1016/j.msec.2016.10.068

L. Luo, Z. Jiang, D. Wei, K. Manabe, X. Zhao, D. Wu, and T. Furushima, Effects of surface roughness on micro deep drawing of circular cups with consideration of size effects, Finite Elements in Analysis and Design vol. 111, pp. 46-55, 2016.
https://doi.org/10.1016/j.finel.2015.11.005

G. Behrens, F. O. Trier, H. Tetzel, F. Vollertsen, Influence of tool geometry variations on the limiting drawing ratio in micro deep drawing, International Journal of Material Forming, vol. 9, no. 2, pp. 253-258, 2016.
https://doi.org/10.1007/s12289-015-1228-9

D. Z. Lubis, and M. Mahardika, Influence of clearance and punch velocity on the quality of pure thin copper sheet blanked part, Second International Conference On Mechanical Engineering And Automation Science, vol. 157, pp. 1-6, 2016.
https://doi.org/10.1088/1757-899x/157/1/012012

I. Ristiawan, and M. Mahardika, Effect of clearance and punch speed on the cutting surface quality results of a brass blanking on the micropunch CNC machine, AIP Conference Proceedings, vol. 1831, pp. 020054-1-020054-9, 2017.
https://doi.org/10.1063/1.4981195

S. K. Maiti, A. A. Ambekar, U. P. Singh, P. P. Date, and K. Narasimhan, Assessment of influence of some process parameters on sheet metal blanking, Journal of Materials Processing Technology, vol. 102, no. 1-3, pp. 249-256, 2000.
https://doi.org/10.1016/s0924-0136(99)00486-0

C. Canales, P. Bussetta, and J Ponthot, On the numerical simulation of sheet metal blanking process, International Journal of Material Forming, vol. 10, no. 1, pp. 55-71, 2017.
https://doi.org/10.1007/s12289-015-1270-7

C. Guy, W. Martin, and D. Matthias, Increase of lifetime for fine blanking tools, Procedia Engineering, vol. 183, pp. 45-52, 2017.
https://doi.org/10.1016/j.proeng.2017.04.009

W. Guo, and H. Y. Tam, Effects of extended punching on wear of the WC/Co micropunch and the punched microholes, International Journal of Advance Manufacturing Technology, vol. 59, no. 9-12, pp. 955-960, 2012.
https://doi.org/10.1007/s00170-011-3567-0

W. Guo, and H. Y. Tam, Influence of the processing time on the finishing of punched micro holes by planetary stirring with natural sand grains, Journal of Engineering manufacture, vol. 227, no. 6, pp. 1-9, 2013.
https://doi.org/10.1177/0954405413476676

W. Guo, and H. Y. Tam, Effects of carbon nanotubes on wear of WC/Co micropunches, International Journal of Advanced Manufacturing Technology, vol. 72, pp. 269-275, 2014.
https://doi.org/10.1007/s00170-014-5661-6

T. Yokoi, H. Shuto, K. Ikeda, N. Nakada, T. Tsuchiyama, T. Ohmura, Y. Mine, and K. Takashima, Quantification of large deformation with punching in dual phase steel and change of its microstructure-part I: proposal of the quantification technique of the punching damage of the dual phase steel, ISIJ International, vol. 56, no. 11, pp. 2068-2076, 2016.
https://doi.org/10.2355/isijinternational.isijint-2016-312

N. Nakada, K. Ikeda, H. Shuto, T. Yokoi, T. Tsuchiyama, S. Hata, H. Nakashima, and S. Takaki, Quantification of large deformation with punching in dual phase steel and change of its microstructure–part ii: local strain mapping of dual phase steel by a combination technique of electron backscatter diffraction and digital image correlation methods, ISIJ International, vol. 56, no. 11, pp. 2077-2083, 2016.
https://doi.org/10.2355/isijinternational.isijint-2016-310

K. Mori, T. Maeno, and S. Fuzisaka, Punching of ultra-high strength steel sheets using local resistance heating of shearing zone, Journal of Materials Processing Technology, vol. 212, no. 2, pp. 534-540, 2012.
https://doi.org/10.1016/j.jmatprotec.2011.10.021

K. Mori, T. Maeno, and Y. Maruo, Punching of small hole of die-quenched steel sheets using local resistance heating, CIRP Annals, vol. 61, no. 1, pp. 255-258, 2012.
https://doi.org/10.1016/j.cirp.2012.03.124

K. Mori, S. Saito, and S. Maki, Warm and hot punching of ultra high strength steel sheet, CIRP Annals, vol. 57, no. 1, pp. 321-324, 2008.
https://doi.org/10.1016/j.cirp.2008.03.125

Z. Tang, H. Du, L. Lang, S. Jiang, J. Chena, and J. Zhang, Experimental investigation into the electropulsing assisted punching process of 2024T4 aluminum alloy sheet, Journal of Materials Processing Technology, vol. 253, pp. 86-98, 2018.
https://doi.org/10.1016/j.jmatprotec.2017.11.011

J. Sun, S. Zhou, X. Yang, Y. Xing, and X. Liu, Polyurethane-rubber punching process for micro-hole arrays, Microsystem Technologies, vol. 23, no. 7, pp. 2943-2950, 2017.
https://doi.org/10.1007/s00542-016-3089-7

Z. Yu, D. Li, J. Yang, Z. Zeng, X. Yang, and J. Li, Fabrication of micro punching mold for micro complex shape part by micro EDM, The International Journal of Advanced Manufacturing Technology, vol. 100, no. 1-4, pp. 743-749, 2019.
https://doi.org/10.1007/s00170-018-2731-1

Z. Zeng, D. Li, Z. Yu, X. Yang, J. Li, and R. Kang, Study of machining accuracy of micro punching mold using micro-EDM, Procedia CIRP, vol.68, pp. 588-593, 2018.
https://doi.org/10.1016/j.procir.2017.12.119

Kalpakjian, S,. Schmid, S.R., and Musa, H., Manufacturing Engineering And Technology, Sixth Edition In SI Units (Prentice Hall, 2009).

J. A. H. Ramaekers, and J. A. G Kals, Strain, stresses and forces in blanking, Proceedings of the IMC Conference, Galway, pp. 126–138, 1986.

W. D. Callister, Jr, Fundamentals of Materials Science and Engineering (5th edition, Wiley, 2001).

F. Chen, and K. Chiu, Stamping formability of pure titanium sheets, Journal of Materials Processing Technology, vol. 170, no. 1-2, pp. 181-186, 2005.
https://doi.org/10.1016/j.jmatprotec.2005.05.004

D. C. Giancoli, Physics Principles with Applications (7th edition, Pearson Prentice Hall, 2014).

A. Larue, N. Ranc, and Y. F. Qu, M. Millot, P. Lorong, and F. Lapujoulade, Experimental study of a high speed punching process, International Journal of Material Forming, vol. 1, pp. 1427-1430, 2008.
https://doi.org/10.1007/s12289-008-0104-2

B. Meng, M. W. Fu, C. M. Fu, and J. L. Wang, Multivariable analysis of micro shearing process customized for progressive forming of micro-parts, International Journal of Mechanical Sciences, vol. 93, pp. 191-203, 2015.
https://doi.org/10.1016/j.ijmecsci.2015.01.017

S. Nagarjuna, K. Balasubramanian, D. S. Sarma, Effect of prior cold work on mechanical properties and structure of an age-hardened Cu–1.5wt% Ti alloy, Journal of Materials Science, vol. 32, no. 13, pp. 3375-3385, 1997.
https://doi.org/10.1023/a:1018608430443

T. Roland, D. Retraint, K. Lu, and J. Lu, Enhanced mechanical behavior of a nanocrystallised stainlesssteel and its thermal stability, Materials Science and Engineering A, vol. 445-446, pp. 281-288, 2007.
https://doi.org/10.1016/j.msea.2006.09.041

M. Dao, L. Lu, R.J. Asaro, J.T.M. De Hosson, and E. Ma, Toward a quantitative understanding of mechanical behaviorof nanocrystalline metals, Acta Materialia, vol. 55, no. 12, pp. 4041-4065, 2007.
https://doi.org/10.1016/j.actamat.2007.01.038

B. Arifvianto, Suyitno, M. Mahardika, P. Dewo, P. T. Iswanto, and U. A. Salim, Effect of surface mechanical attrition treatment (SMAT) on microhardness, surface roughness and wettability of AISI 316L, Materials Chemistry and Physics, vol. 125, no. 3, pp. 418–426, 2011.
https://doi.org/10.1016/j.matchemphys.2010.10.038


Refbacks

  • There are currently no refbacks.



Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize