Open Access Open Access  Restricted Access Subscription or Fee Access

Analytic and Finite Element Solution of Temperature Profiles in Welding for Transient State and Quasi Steady State Using Point Heat Source Model


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/ireme.v11i8.11566

Abstract


This paper discusses a new analytic solution that predicts temperature profiles for welding processes. The analytic solution was verified using the finite element model which showed a good agreement. For quasi-steady state, the proposed analytic results agree very well with the quasi-steady state solution by Rosenthal and the prediction of the finite element method. For transient state, the obtained solution was verified through the finite element method. Thus the analytic solution developed in this paper can provide a general solution which can accurately predicts temperature profiles in welding for both transient and steady states.
Copyright © 2017 Praise Worthy Prize - All rights reserved.

Keywords


Thermal Profiles in Welding; Quasi-Steady State; Finite Element; Point Heat Source

Full Text:

PDF


References


Lei Yu-cheng, Yu Wen-xia, Li Chai-hui and Cheng Xiao-nong, “Simulation on temperature field of TIG Welding of cooper without preheating”, Transaction of Nonferrous Metals Society of China, Vol.16, pp. 838-843, 2006.
http://dx.doi.org/10.1016/s1003-6326(06)60336-1

Jinjin Xu, Ligong Chen and Chunzhen Ni, “Effect of vibratory weld conditioning on the residual stresses and distortion in multi-pass girth-butt welded pipes”, Pressure Vessels and Piping, no.84: pp. 298-303, 2007.
http://dx.doi.org/10.1016/j.ijpvp.2006.11.004

Sterjovski, Z., Donato, J. & Li, H, “The effect of welding speed and contact-tip-to-workpiece distance on the microstructural homogeneity and bead profile of tandem GMAW steel welds”, Materials Science & Technology 2010 Conference & Exhibition (pp.1 – 18), 2010.
http://dx.doi.org/10.1007/bf03266741

S. Okano, K. Torigata and M. Mochizuki, “Effect of welding conditions on residual stress and stress intensity factor around remaining crack at seal welds” in The University of Sydney, “Recent advances in structural integrity analysis: Proceedings of the International Congress”, Woodhead Publishing, 2014.
http://dx.doi.org/10.1533/9780081002254.482

Emilian Stanciu, Doina Frunzaverde, Gilbert Rainer Gillich, Ionica Negru and Marius Tufoi, “About the influence of butt weld joints geometry on the damage detection process”, in Alin Constantin Murariu, “Structural integrity of welded structures XI”, Trans Tech 2015.
http://dx.doi.org/10.4028/www.scientific.net/amr.1111.13

Djarot B. Darmadi, “Model termal proses pengelasan keliling multipass pada sambungan pipa API-X70”, Jurnal Rekayasa Mesin, vol.5, no.3, pp. 253 – 261, 2014.
http://dx.doi.org/10.21776/ub.jrm.2016.007.02.3

Djarot B. Darmadi, Anh Kiet Tieu and John Norrish, “A validated thermo mechanical FEM model of bead-on-plate welding”, Int. J. Materials and Product Technology, vol. 48, nos. 1/2/3/4, pp. 146-166, 2014.
http://dx.doi.org/10.1504/ijmpt.2014.059047

D. Rosenthal, “The theory of moving source of heat and its application to metal transfer”, Trans. ASME, Vol.43 no.11; 1946.
http://dx.doi.org/10.5772/19573

H. S. Carslaw and J. C. Jaeger, “Conduction of heat in solid”, Clarendon Press, Oxford, 1959.
http://dx.doi.org/10.2307/3610347

R. Komanduri and Z. B. Hou, “Thermal analysis of the arc welding process: part I. General solutions”, Metallurgical and Materials Transactions, vol. 31B, pp. 1353 – 1370, 2000.
http://dx.doi.org/10.1007/s11663-000-0022-2

Djarot B. Darmadi, John Norrish and Anh Kiet Tieu, “Analytic and finite element solutions for temperature profiles in welding using varied heat source models”, World Academy of Science, Engineering and Technology, vol. 81, pp. 154 – 162, 2011.
http://dx.doi.org/10.1007/s00231-012-0970-5

Vineet Negi and Somnath Chattopadhyaya, “Critical Assessment of Temperature Distribution in Submerged Arc Welding Process”, Advances in Materials Science and Engineering, vol. 2013, pp. 1-9, 2013.
http://dx.doi.org/10.1155/2013/543594

Soran Hassanifard and Mohsen Feyzi, “Analytical solution of temperature distribution in resistance spot welding”, Journal of Mechanical Science and Technology 29(2), pp. 777-784, 2015.
http://dx.doi.org/10.1007/s12206-015-0139-5

Djarot B. Darmadi, “Evaluation of the effects of melting phenomenon on the residual stress formation in ferritic pipeline multi pass girth-weld joints”, International Journal of Engineering System Modelling and Simulation, vol. 8(3), pp. 205 – 217, 2016.
http://dx.doi.org/10.1504/ijesms.2016.077649

M. Van Elsen, M. Baelmans, P. Mercelis andd J. P. Kruth, ”Solutions for modeling moving heat sources in a semi-infinite medium and application to laser material processing”, International Journal of Heat and Mass Transfer, vol.50, pp.4872 – 4882, 2007.
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2007.02.044

S. Dragi and V. Ivana, “Finite element analysis of residual stress in butt welding two similar plates”, Scientific Technical Review, vol.59, no.1, pp. 57-60, 2009.
http://dx.doi.org/10.3923/jas.2009.1331.1337

Chandan Kumar, Manas Das and Pankaj Biswas, “A 3-D Finite element analysis of transient temperature profile of laser welded Ti-6Al-4V allo”, 5th Internatioan & 26th India Manufacturing Technology, Design and Research Conference, 2014.
http://dx.doi.org/10.1007/978-81-322-2352-8_21

D. Dean & M. Hidekazu, “Prediction of welding residual stress in multi-pass butt-welded modified 9Cr-1Mo steel pipe considering phase transformation”, Computational Materials Science, vol.47, pp. 209-219, 2006.
http://dx.doi.org/10.1016/j.commatsci.2005.06.010

Paulo Roberto de Freitas Teixeira, Douglas Bezerra de Araujo & Luiz Antonio Braganca da Cunha, “Study of the Gaussian distribution heat source model applied to numerical thermal simulations of TIG welding processes”, Science & Engineering Journal, vol. 23(1), 2014.
http://dx.doi.org/10.14393/19834071.2014.26140

J. Dutta & Narendranath S., “Influence of thermal cycle on temperature dependent process parameters involved in GTA welded high carbon steel joints”, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering Vol:8, No:9, 2014.
http://dx.doi.org/10.3329/jme.v44i2.21420

X. Shan, C.M. Davies, T. Wangsdan, N.P. O’Dowd and K.M. Nikbin, “Thermo-mechanical modeling of a single-bead-on-plate weld using the finite element method”, International Journal of Pressure Vessels and Piping, vol. 86, pp. 110 – 121, 2009.
http://dx.doi.org/10.1016/j.ijpvp.2008.11.005

Djarot B. Darmadi, “Validating the accuracy of heat source model via temperature histories and temperature field in bead-on-plate welding”, International Journal of Engineering & Technology, vol. 11 no.5, pp. 12 – 20, 2011.
http://dx.doi.org/10.1007/s00231-012-0970-5

Guangming Fu, Jijun Gu, M.I. Lourenco, Manglan Duan and Segen Farid Estefen, “Parameter determination of double-ellipsoidal heat source model and its application in the multi-pass welding process”, Ships and Offshore Structures, Vol. 10(2), pp. 204-217, 2014.
http://dx.doi.org/10.1080/17445302.2014.937059


Refbacks

  • There are currently no refbacks.



Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize