Recent Development of Novel Lead-Free Composite Solders Using Microwave-Assisted Sintering Powder Metallurgy Route


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Abstract


This review paper discusses on the recent lead-free composite solders developed using powder metallurgy (PM) routes. However, the review will focus on the sintering part in the powder metallurgy techniques which the application of microwave technology can be utilized in the development of robust lead-free composite solders. Comprehensive reviews of the published literatures were carried out to understand the requirements and problems in fabricating the lead-free composite solder by using microwave-assisted sintering PM route. This paper describes the improvement of the recent development of lead-free composite solders using microwave-assisted sintering application. It can be summarized that by adding appropriate amounts of a third element as reinforcement in lead-free base matrix system has mostly improved mechanical properties of the monolithic solder. Nevertheless, the review discovered with microwave-assisted sintering, most lead-free bulk samples exhibited a superior microstructural feature which has brought to surprisingly a better mechanical properties in the solder compared to conventionally sintered samples. With microwave-assisted sintering application, the issues related to the implementation of microwave-assisted sintering in lead-free solder development based solder system reinforced with ceramic particulates are also introduced. Furthermore, with the implementation of new hybrid microwave sintering technique which arises from the coalition of conventional and microwave sintering, will yield a staggering advancement in lead-free nanocomposite solder development.
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Keywords


Lead-Free Composite Solder; Powder Metallurgy; Conventional Sintering; Microwave-Assisted Sintering; Mechanical Properties

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