Open Access Open Access  Restricted Access Subscription or Fee Access

In Optimizing CBN 7050 Lifetime During Hard Turning


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/irece.v6i3.7970

Abstract


The purpose of this study is optimization of the behaviour to the wear of the cubic boron nitride (CBN 7050) at the time of the turning of the bearing steel 100 soaked Cr6. Initially tests were carried out according to the method of planning of the experiments with an aim of evaluating the influence of the elements of mode of cut on this behaviour. A mathematical model validated by the criterion of Fisher, expressing the relation between the wear and the elements of mode of cut was proposed in a second place. The experimental results show that the best held was obtained for the cutting speed average Vc = 120 m/mn and that the cutting speed is the most influential factor. The method of optimization used of the greatest slope (Steepest descent) allowed to sort out an optimized cutting speed value (Vc=62m/mn, fairely good enough for numerically controlled machine applications.
Copyright © 2015 Praise Worthy Prize - All rights reserved.

Keywords


CBN; Complete Factorial Design; Fisher; Life Time; Steepest Descent

Full Text:

PDF


References


Yong Huanga, Ty G. Dawson Tool crater wear depth modeling in CBN hard turning. Wear 258, pp. 1455–1461, 2005.
http://dx.doi.org/10.1016/j.wear.2004.08.010

G. Schneider JR, Cutting tool applications, (Ed.), Prentice-Hall Publication 1, pp. 2-65, 2002

G. Poulachon, A. Moison, Performance evaluation on hardened steel-PCBN tool pair in high speed turning, Matériaux et Techniques 1-2, pp.23-24, 2003.

Senthil Kumar, A., Raja Durai, A., and Sornanakumar, T. Machinability of hardened steel using alumina-based ceramic cutting tools. Int. J. Refract. Metals Hard Mater 21, pp. 109–117, 2003,.
http://dx.doi.org/10.1016/s0263-4368(03)00004-0

Chou, Y. K. Hard turning of M50 steel with different microstructures in continuous and intermittent cutting. Wear 225, pp. 1388–13942003.
http://dx.doi.org/10.1016/s0043-1648(03)00102-9

Nabahani, F. Wear mechanisms of ultra-hard cutting tools materials. J. Mater. Processing Technol 115, pp. 402–412, 2001.
http://dx.doi.org/10.1016/s0924-0136(01)00851-2

Huddle, D., and Carboloy, S. Knowledge is power with PCBN. Cutting Technol., pp. 40–42, 2003.

Luo, S. Y., Lias, Y. S., and Tsai, Y. Y. Wear characteristics in turning high hardness alloy steel by ceramic and CBN tools. J. Mater. Processing Technol 88, pp. 114–121, 1999.
http://dx.doi.org/10.1016/s0924-0136(98)00376-8

M. A. Yallese, L. Boulanouar, K. Chaoui, Usinage de l’acier 100Cr6 trempé par un outil en nitrure de bore cubique. Revue Mécanique et Industrie 5, pp. 355-368, 2004.
http://dx.doi.org/10.1051/meca:2004036

Brandt, G., Gerendas A., and Mikus, M. Wear mechanisms of ceramic cutting tools when machining ferrous and non-ferrous alloys. J. Eur. Céram. Soc 6(5), pp. 273–290, 1990.
http://dx.doi.org/10.1016/0955-2219(90)90019-c

Cook, M.W., and Bossom, P. K. Trends and recent developments in the material manufacture and cutting tool application of polycrystalline diamond and polycrystalline cubic boron nitride. Int. J. Refract. Metals Hard Mater 18, pp. 147–152, 2000.
http://dx.doi.org/10.1016/s0263-4368(00)00015-9

Nabahani, F. Machining of aerospace titanium alloys. Robotics Computer Integrated Mfg 17, pp. 99–106, 2001.
http://dx.doi.org/10.1016/s0736-5845(00)00042-9

Lin, Z. C., and Chen D. Y. Study of cutting with CBN tool. J. Mater. Processing Technol 49, pp. 149–164, 1995.
http://dx.doi.org/10.1016/0924-0136(94)01321-q

Zimmermann, M., Lahres, M., Viens, D. V., and Laube, B. L. Investigations of the wear of cubic boron nitride cutting tools using Auger electron spectroscopy and Xray analysis by EPMA. Wear 209, pp. 241–246, 1997.
http://dx.doi.org/10.1016/s0043-1648(96)07488-1

Luo, S. Y., Liao, Y. S., and Tsai, Y. Y. Wear characteristics in turning high hardness alloy steel by ceramic and CBN tools. J. Mater. Processing Technol. 88, pp. 114–121, 1999.
http://dx.doi.org/10.1016/s0924-0136(98)00376-8

Rahman, M., Ramakrishna, S. J., Prakash, S., and Tan, D. C. G. Machinability study of carbon fiber reinforced composite. J. Mater. Processing Technol 89–90, pp. 292–297, 1999.
http://dx.doi.org/10.1016/s0924-0136(99)00040-0

Chou, Y. K., and Evans, C. J. Tool wear mechanism in continuous cutting of hardened tool steels. Wear 212, pp. 59–651,1997.
http://dx.doi.org/10.1016/s0043-1648(97)00139-7

Ramakrishnan, P. Alumina cutting tools. Trans. Indian Ceram. Soc 31(4), pp. 106–112, 1972.
http://dx.doi.org/10.1080/0371750x.1972.10840811

A. Hebbar, Méthodes statistiques de planification extrémale des expériences. Notions et applications(Université de Mostaganem, Algérie 2003).

B. Clement, Design and analysis of experiments(Genistat Conseils Inc, 2000).

V.V. Nalimov, N.A. Tschernova, Statistcieskie metody planirovanya extremal’nick experimentov(Nayouka, Moscou 1965.

K.M. Fedosov, Planification des expériences(Ed. Soudostroegné, Leningrad 1978).

G. Poulachon, B.P. Bandyopadhyay, l.S. Jawahir, S.Peulpin, E. Seguin. The influence of the microstructure of hardened Steel on the wear of PCBN cutting tools, International Journal of Machine Tools and Manufacture 43, pp.139-144, 2003.
http://dx.doi.org/10.1016/s0890-6955(02)00170-0

G. Poulachon, Aspects phénoménologiques, mécaniques et métallurgiques en tournage des aciers durcis. Thèse de doctorat, Ecole Nationale Supérieure d'Arts et Métiers, Centre de Cluny France, pp.38, 1999.

F. Bagur, Matériaux pour outils de coupe, (Ed.), Techniques de l'ingénieur, Traité de génie mécanique. (BM 7080, 1990).

M. Remadna, Le comportement du système usinant en tournage dur, Application au cas d'un acier trempé usiné avec des plaquettes CBN. Thèse de doctorat, INSA-LYON. France, pp.191–192, 2001.

Sado, G, M.C. Les plans d’expériences de l’expérimentation à l’assurance qualité(AFNOR Technique ISBN : 2-12-450311, 1991).


Refbacks

  • There are currently no refbacks.



Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize