Open Access Open Access  Restricted Access Subscription or Fee Access

Validation of the Functionality of an Industrial Network Based on RS-485 and Industrial Ethernet Protocols for Multivariable Processes


(*) Corresponding author


Authors' affiliations


DOI: https://doi.org/10.15866/ireaco.v16i3.23793

Abstract


The present investigation contains the design of an Industrial Network by using four types of communication protocols applied to multivariable process control, to compare the data transmission speed, reliability, and reliability of the same. The network consists of a Modular Production System (MPS), in which the operator can establish different control loops according to the variable being handled, with AS-Interface communication protocol and an S7-1200 controller, which is connected to a Master AS-i CM communication module, which allows controlling the different process variables. In parallel, a Modbus RTU network is developed where a PID position control is performed, with the CM 1241 communication module and a PLC 1200. The control is performed by using an Altivar 31 ATV31H075M3X drive, and also the network consists of two proses of frequency control, start and reverse rotation where types of Delta VFD007E23A and Sinamics V20 6SL3210-5BB17-5UV1 drives and a temperature control process are used. From the study, it could be concluded that Profinet is an Ethernet protocol that allows data transfer in real time, which is suitable for applications that require a fast response, has a higher transmission speed than Modbus RTU, Modbus TCP/IP, Profibus and AS-i since Profinet uses an Industrial Ethernet network instead of a fieldbus which allows higher speeds, and is recommended for highly complex applications, while Modbus RTU and AS-i are easier to implement and are more common in simple applications for control systems with limited process resources by using serial communication, its advantage in the ability to provide diagnostic information for network devices.
Copyright © 2023 Praise Worthy Prize - All rights reserved.

Keywords


Profinet; Modbus TCP/IP; Modbus RTU; AS-Interface; Profibus

Full Text:

PDF


References


Deng, A., Wang, H., (2021), An Efficient Protocol Conversion Mechanism Between Profinet Network and IPv6 Backhaul Network for Industrial Internet, China Automation Congress (CAC), Beijing, China, pp. 4792-4796.
https://doi.org/10.1109/CAC53003.2021.9727260

Yu. G., Shon, T., (2022), Security and Forensic Analysis for Industrial Ethernet Protocols, International Conference on Platform Technology and Service (PlatCon), Jeju, Korea, Republic of, pp. 63-65.
https://doi.org/10.1109/PlatCon55845.2022.9932085

Muskinja, N., Tovornik, B., Terbuc, M., (2019), Use of TCP/IP protocol in industrial environment, IEEE International Conference on Industrial Technology, Maribor, Slovenia, pp. 896-900 Vol.2.
https://doi.org/10.1109/ICIT.2003.1290778

Henry, H., McLaughlin, K., (2018), Investigating current PLC security issues regarding Siemens S7 communications and TIA portal, 5th international symposium for ICS & SCADA cyber security research 2018 (ICS-CSR 2018).
https://doi.org/10.14236/ewic/ICS2018.8

Chattal, M., Bhan, V., Madiha, H., Shaikh, A., (2019), Industrial Automation & Control Trough PLC and Labview, 2nd International Conference on Computing, Mathematics and Engineering Technologies (iCoMET), Sukkur, Pakistan, pp. 1-5.
https://doi.org/10.1109/ICOMET.2019.8673448

Aspar, Z., Khalil-Hani, K., (2018), Modeling of a Ladder Logic Processor for High Performance Programmable Logic Controller, Third Asia International Conference on Modelling & Simulation, Bundang, Indonesia, pp. 572-577.
https://doi.org/10.1109/AMS.2009.83

Wang, H., Deng, A., Hu, C., (2021), A SDN-Based Heterogeneous Networking Scheme for Profinet and Modbus Networks, International Conference on Information and Communication Technology Convergence (ICTC), Jeju Island, Korea, Republic of, 2021, pp. 915-920.
https://doi.org/10.1109/ICTC52510.2021.9620861

Moura, L., Franqueira, V., Pessin, G., (2021), Towards Safer Industrial Serial Networks: An Expert System Framework for Anomaly Detection, IEEE 33rd International Conference on Tools with Artificial Intelligence (ICTAI), Washington, DC, USA, pp. 1197-1205.
https://doi.org/10.1109/ICTAI52525.2021.00189

Yuanyuan, Y., Meng, C., (2021), The design of adaptive communication frame supporting high-speed transmission based on ModBus protocol, Procedia Comput. Sci., vol. 183, pp. 551-556.
https://doi.org/10.1016/j.procs.2021.02.096

Wang, Y., Wang, L., Song, N., Li, J., (2022), Certificateless authentication application of the Modbus protocol in industrial control systems, IEEE International Conference on Advances in Electrical Engineering and Computer Applications (AEECA), Dalian, China, pp. 1308-1314.
https://doi.org/10.1109/AEECA55500.2022.9918917

Meza, G., Carpio, D., Vinces, N., Klusmann, M., (2018), Control of a three-axis CNC machine using PLC S7 1200 with the Mach3 software adapted to a Modbus TCP/IP network, IEEE XXV International Conference on Electronics, Electrical Engineering and Computing (INTERCON), Lima, pp. 1-4.
https://doi.org/10.1109/INTERCON.2018.8526429

Sharma, A., Airan, S., Shah, D., (2021), Designing C Library for MODBUS-RTU to CANBUS and MODBUS-TCP IOT Converters, Second International Conference on Electronics and Sustainable Communication Systems (ICESC), Coimbatore, India, pp. 731-737.
https://doi.org/10.1109/ICESC51422.2021.9532619

You, W., Ge, H., (2019), Design and Implementation of Modbus Protocol for Intelligent Building Security, IEEE 19th International Conference on Communication Technology (ICCT), Xi'an, China, pp. 420-423.
https://doi.org/10.1109/ICCT46805.2019.8946996

Espinoza, J., (2020), Industrial Communications, 346a ed. España: SÍNTESIS, S. A.

Zhou, T., (2022), Design and Implementation of PROFIBUS DPV0 Master Software, 2nd International Conference on Algorithms, High Performance Computing and Artificial Intelligence (AHPCAI), Guangzhou, China, pp. 477-483.
https://doi.org/10.1109/AHPCAI57455.2022.10087755

Song, E., (2021), Design of EAST-NBI Field Control System Based on Profibus-DP Protocol, 7th Annual International Conference on Network and Information Systems for Computers (ICNISC), Guiyang, China, pp. 110-115.
https://doi.org/10.1109/ICNISC54316.2021.00029

Wu, X., Xie, L., (2019), On the Wireless Extension of PROFINET Networks, IEEE VTS Asia Pacific Wireless Communications Symposium (APWCS), Singapore, pp. 1-5.
https://doi.org/10.1109/VTS-APWCS.2019.8851634

Liu, S., Zhou, J., Zhang, Y., (2022), Design of PROFINET-based communication system for rice processing line, International Conference on Artificial Intelligence and Computer Information Technology (AICIT), Yichang, China, pp. 1-6.
https://doi.org/10.1109/AICIT55386.2022.9930324

Ganesan, P., Gunasekaran, S., Ashwin. A., Jini, S., Suryaprakash, S., (2021), Comparative Analysis on Industrial IoT Communication Protocols and its Future Directives, International Conference on Advancements in Electrical, Electronics, Communication, Computing and Automation (ICAECA), Coimbatore, India, pp. 1-6.
https://doi.org/10.1109/ICAECA52838.2021.9675583

Sánchez, W., Proaño, A., Salazar, E., Loza, W., Sanchez, J., (2019), Distributed system SCADA using multiple industrial communication protocols on Allen Bradley equipment, Indian J. Sci. Technol., vol. 14, n.º 12, pp. 1-6.
https://doi.org/10.17485/ijst/2019/v12i14/130477

Masoud, M., Jaradat, Y., Manasrah, A., Taleb, B., Designing of a General Purpose Soft Programmable Logic Controller (PLC) for the Internet of Things (IoT) Era, (2020) International Review of Automatic Control (IREACO), 13 (4), pp. 153-161.
https://doi.org/10.15866/ireaco.v13i4.19328

Sánchez, W., Salazar, E., Freire, W., Silva, M., (2018), Design of an HMI in Web Server of PLC's S7-1200/1500 for the Control of a Multivariable Process of a Didactic Module, Advances in Intelligent Systems and Computing, vol 746. Springer, Cham.
https://doi.org/10.1007/978-3-319-77712-2_24

Ou, J., Sha, L., (2019), Design of automotive brakejoint size detection system based on TIA Portal, 3rd International Conference on Electronic Information Technology and Computer Engineering (EITCE), Xiamen, China, pp. 317-322.
https://doi.org/10.1109/EITCE47263.2019.9094820

Musa, Y., (2019), Low-Cost Remote Supervisory Control System for an Industrial Process using Profibus and Profinet, SoutheastCon, Huntsville, AL, USA, pp. 1-4.
https://doi.org/10.1109/SoutheastCon42311.2019.9020630

Zuxing, K., Wei, Z., Libao, Z., (2019), Design of an automatic transport materials control system based on the configuration software of the TIA portal, 34.a China Automation Association Youth Academic Annual Conference (YAC), Jinzhou, China, pp. 531-536.
https://doi.org/10.1109/YAC.2019.8787638

Urrea, C., Morales, C., Kern, J., (2016), Implementation of error detection and correction in the Modbus-RTU serial protocol, Int. J. Crit. Infrastruct. Protection, vol. 15, pp. 27-37.
https://doi.org/10.1016/j.ijcip.2016.07.001

C. -H. Chen, W. -L. Chang y M. -Y. Hsieh, Intelligent Industrial Controller Network Based on Modbus Fieldbus, 2022 18th IEEE / ASME International Conference on Mechatronic and Embedded Systems and Applications (MESA), Taipei, Taiwán, 2022, pp. 1-5.
https://doi.org/10.1109/MESA55290.2022.10004466

C. S. R. Sandhya, S. V. Tirunagari, S. Sahoo and P. K. Yemula, Extraction of Data from an RS-485 enabled Multi Function Meter for Building Monitoring Systems, 2018 20th National Power Systems Conference (NPSC), Tiruchirappalli, India, 2018, pp. 1-6.
https://doi.org/10.1109/NPSC.2018.8771845

Sánchez Ocaña, W., Abata, A., Jácome, E., Mora, M., Distributed Systems and Industrial Communication Networks with the Internet of Things, Aimed at Industry 4.0, (2019) International Review of Automatic Control (IREACO), 12 (5), pp. 229-235.
https://doi.org/10.15866/ireaco.v12i5.17687

Jean-Marc, C., Mathieu, T., Dimitri, D., Arne, V., (2021), Standalone low-cost versatile FPGA-based fault generator for PROFIBUS DP, 26th IEEE International Conference on Emerging Technologies and Factory Automation (ETFA), Vasteras, Sweden, pp. 01-08.
https://doi.org/10.1109/ETFA45728.2021.9613509

Gül, Ö., A Research on Cyber Security Intrusion Detection Against Physical Access Cyber Attacks Using Open Source Software for Smart Grids, (2021) International Review of Electrical Engineering (IREE), 16 (2), pp. 136-146.
https://doi.org/10.15866/iree.v16i2.19174

Bou-Rabee, M., Sulaiman, S., Naz, M., Albalaa, I., DE SHM Based Harmonic Minimization for Modified PUC 15 Level Inverter, (2022) International Review of Electrical Engineering (IREE), 17 (6), pp. 588-595.
https://doi.org/10.15866/iree.v17i6.21690


Refbacks

  • There are currently no refbacks.



Please send any question about this web site to info@praiseworthyprize.com
Copyright © 2005-2024 Praise Worthy Prize